Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Ion Red Line, 2007 Saturn Ion 3, and 2007 Saturn Ion 2. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Surge Tank Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the engine.
Reposition the hose clamp to secure the hose.

Fig 2: Clipping/Unclipping Surge Tank Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Clip the surge tank inlet hose to the fuel rail.
Install the PCV hose to the camshaft cover.

Fig 3: Locating Underhood Junction Block Bracket

Courtesy of GENERAL MOTORS CORP.

Clip the surge tank inlet hose to the underhood junction block bracket.

Fig 4: View Of Surge Tank Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the surge tank.
Reposition the hose clamp to secure the hose.
Install the intake manifold cover if equipped. Refer to Intake Manifold Cover Replacement for the 2.2L engine or Intake Manifold Cover Replacement for the 2.4L engine.
Fill the cooling system. Refer to Draining and Filling Cooling System (2.0L (LSJ) Static Fill) or Draining and Filling Cooling System (2.2L (L61), 2.4L (LE5) Static Fill) or Draining and Filling Cooling System (GE 47716 Fill) .