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Home >> Saturn >> 2003 >> L300 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling >> Repair Instructions >> Coolant Crossover Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Removing & Installing Coolant Bridge & Identifying Seal Locations
    GM895745Courtesy of GENERAL MOTORS CORP.
  1. Clean and dry the area before installing new seals.
  2. Install the lower seals into position.
  3. Install the coolant bridge.
  4. Install the upper seals into position.
  5. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  6. Install the coolant bridge bolt.

    Tighten:  Tighten the coolant bridge bolt to 30 N.m (22 lb ft).

  7. Connect the electrical connector at the coolant bridge.
  8. Connect the coolant hoses at the coolant bridge.
  9. Fig 2: Installing Intake Manifold
    GM959177Courtesy of GENERAL MOTORS CORP.
  10. Install the intake manifold. Refer to Intake Manifold Replacement in Engine Mechanical - 3.0L.
  11. Connect the negative battery cable.

    Tighten:  Tighten the battery terminal bolt to 17 N.m (13 lb ft).

  12. Fill the coolant. Refer to Draining and Filling Cooling System .