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Home >> Saturn >> 2003 >> L200 Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle >> Repair Instructions >> Axle Seals Replacement >> Removal Procedure

Removal Procedure

    CAUTION: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed.
    Fig 1: Removing & Installing Tire & Wheel Assembly
    GM891537Courtesy of GENERAL MOTORS CORP.
  1. Raise the vehicle.
  2. Remove the wheel and tire assembly on the side that requires axle seal removal.
  3. Fig 2: Locating Transaxle Fluid Level & Drain Plugs
    GM895261Courtesy of GENERAL MOTORS CORP.
  4. Drain the transaxle lubricant by removing the transaxle drain plug (1).
  5. Fig 3: View Of Tie Rod End To Steering Knuckle
    GM854972Courtesy of GENERAL MOTORS CORP.
  6. Remove the tie rod end nut and discard.
  7. Fig 4: Separating Outer Tie Rod End From Steering Knuckle
    GM854983Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not attempt to separate the joint using a wedge-type tool because seal may be damaged.
  8. Using the SA91100C  or equivalent, separate the tie rod end from the steering knuckle.
  9. Fig 5: Connecting Lower Control Arms
    GM891570Courtesy of GENERAL MOTORS CORP.
  10. Remove the lower control arm to steering knuckle nut and bolt.
  11. NOTE: Be careful not to allow steering knuckle to contact the ball stud seal. Contact may cause the seal to rip, requiring control arm replacement.
    IMPORTANT: Place a cloth over the ball stud boot protecting it from damage caused by contact with the steering knuckle.
  12. Separate the lower control arm from the steering knuckle.
  13. Fig 6: Removing Drive Axle From Transaxle
    GM891575Courtesy of GENERAL MOTORS CORP.
    NOTE: To prevent damage to CV Joint boots, be careful not to allow them to contact other parts during the removal/installation process. Also, never pull on the shaft assembly.
  14. Using a pry bar, remove the drive axle from the transaxle.
  15. Leave the axle in the steering knuckle, and tie the drive axle out of the way.
  16. Fig 7: Removing Axle Seal
    GM863206Courtesy of GENERAL MOTORS CORP.
  17. Remove the axle seal using the SA9133T-1 .
    1. Remove the dust cover by prying out with a screwdriver.
    2. Remove the seal by threading the puller through the steel seal body as close to the outside diameter as possible.