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Home >> Saturn >> 2003 >> Ion 1 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 410 (Engine Exhaust System) >> Repair Instructions >> Exhaust Heat Shield Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Saturn Ion Red Line, 2004 Saturn Ion 3, 2004 Saturn Ion 2, and 2004 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust heat shield into position on the vehicle.
  2. Install new heat shield retaining rivets.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the exhaust heat shield retaining nut.

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

    4. Fig 1: View Of Exhaust Heat Shield
    GM878833Courtesy of GENERAL MOTORS CORP.
  4. Remove the support from the exhaust extension pipe.
  5. Install the exhaust extension pipe forward insulators to the underbody hangers.
  6. Install the catalytic converter pipe to the vehicle. Refer to Catalytic Converter Replacement (LSJ)  or Catalytic Converter Replacement (L61) .
  7. Install the post catalytic converter HO2S wiring (1).
    8. Fig 2: Identifying Post Catalytic Converter HO2S Wiring
    GM889722Courtesy of GENERAL MOTORS CORP.
  8. Lower the vehicle.
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