LEMON Manuals: Even more car manuals for everyone
Home >> Saturn >> 2003 >> Ion 1 Standard >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Removal & Installation >> Fuel Systems >> Fuel Fill Pipe >> Installation

Fuel Fill Pipe: Installation

  1. Install the fuel filler pipe assembly into position on the vehicle.
  2. Connect the fuel filler hose to the fuel tank.
  3. Install the fuel filler pipe assembly lower retaining bolt. See Fig 3 . Tighten to specification. See TORQUE SPECIFICATIONS  .
  4. Tighten the fuel filler hose clamp at the fuel tank. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  5. Connect the EVAP vent pipe to the EVAP canister. See Fig 2 . See FUEL LINE DISCONNECT FITTINGS  .
  6. Lower the vehicle.
  7. Install the fuel filler pipe assembly upper retaining bolt. See Fig 1 . Tighten to specification. See TORQUE SPECIFICATIONS  .
  8. Install the fuel filler pocket.
  9. Refill the fuel tank.
  10. Install the fuel fill cap.
Fig 1: Removing & Installing Fuel Fill Pipe (1 Of 3)
G00253821Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing & Installing Fuel Fill Pipe (2 Of 3)
G00253822Courtesy of GENERAL MOTORS CORP.
Fig 3: Removing & Installing Fuel Fill Pipe (3 Of 3)
G00253823Courtesy of GENERAL MOTORS CORP.