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Home >> Saturn >> 2003 >> Ion 1 Automatic >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Repair Instructions >> Sunroof Module Assembly Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Sunroof Module Assembly
    GM861206Courtesy of GENERAL MOTORS CORP.
  1. With an assistant, position the new sunroof module assembly into the studs located on the roof ring.
  2. Install the 2 center bolts which secure the sunroof module assembly to the roof and tighten the bolts by hand.
  3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the remaining sunroof module bolts.

    Tighten:  Tighten all of the bolts to 10 N.m (89 lb in).

  5. Fig 2: View Of Sunroof Front Drain Hose
    GM893482Courtesy of GENERAL MOTORS CORP.
  6. Connect the front and rear drain hoses to the drain spouts on the sunroof module.
  7. Fig 3: View Of Sunroof Motor/Actuator Electrical Connector
    GM861204Courtesy of GENERAL MOTORS CORP.
  8. Connect the electrical connectors to the sunroof motor/actuator.
  9. Secure the harness to the sunroof module.
  10. Install the sunshade. Refer to Sunroof Sunshade Panel Replacement .
  11. Install the sunroof window and loosely install the screws. Refer to Sunroof Window Replacement .
  12. Adjust the sunroof window. Refer to Sunroof Window Height and Opening Fit Adjustment .
  13. Verify the proper operation of the sunroof before securing the headliner.
  14. With an assistant, install the headliner. Refer to Headliner Replacement (w/ Sunroof) or Headliner Replacement (w/o Sunroof) in Interior Trim.