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Home >> Saturn >> 2002 >> LW200 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 295 (Engine Mechanical) >> Repair Instructions >> On Vehicle Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Saturn LW200 and 2003 Saturn L200. However, it is still accessible from the selected car via links, so may be relevant.
  1. If applicable, install the intake manifold gasket.
  2. Install the intake manifold.
    3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
    Fig 1: View Of Intake Manifold
    GM412135Courtesy of GENERAL MOTORS CORP.
  3. Install the intake manifold nuts and bolts.

    Tighten:  Tighten the intake manifold nuts and bolts to 10 N.m (89 lb in).

    4. Fig 2: View Of Knock Sensor Connector
    GM630348Courtesy of GENERAL MOTORS CORP.
  4. Install the knock sensor harness connector to the intake manifold.
  5. Connect the knock sensor electrical connector.
  6. Install the fuel rail. Refer to FUEL RAIL & INJECTORS in Removal and Installation in Engine Performance.
  7. Install the throttle body.
  8. Install the oil level indicator tube bolt.

    Tighten:  Tighten the oil level indicator tube bolt to 10 N.m (89 lb in).

  9. Connect the brake booster hose.
  10. Connect the purge solenoid tube.
  11. Connect the PCV hose.
  12. Install the throttle body. Refer to THROTTLE BODY in Removal and Installation in Engine Performance.
  13. Install the air cleaner outlet resonator.
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