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Home >> Saturn >> 2002 >> LW200 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 274 (Engine Cooling) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Saturn LW300, 2003 Saturn LW200, 2003 Saturn L300, and 2003 Saturn L200. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Attaching Surge Tank To Mounting Tabs
    GM893760Courtesy of GENERAL MOTORS CORP.
  1. Connect the electrical connector for the low coolant level sensor to the surge tank.
  2. Slide the surge tank onto the lower and rail mounting tabs.
    3. Fig 2: Removing & Installing Rear Surge Tank Attachment Clip
    GM893758Courtesy of GENERAL MOTORS CORP.
  3. Install the surge tank rear retaining clip.
    4. Fig 3: Removing & Installing Surge Tank Return Hose
    GM893750Courtesy of GENERAL MOTORS CORP.
  4. Install the return hose to the surge tank.
  5. Install the clamp at the 2 o'clock position.
  6. Install the coolant air bleed hose to the surge tank.
  7. Install the hose clamp to the 1 o'clock position.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Battery.
  9. Fill the cooling system. Refer to Draining and Filling Cooling System .
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