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Intake Manifold Installation

WARNING: This page is about a different car, the 2003 Saturn LW300 and 2003 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Intake Manifold Spacer Tightening Sequence
    GM894320Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the bolts and the bolt holes are clean and free of contaminants.
  1. Install the intake manifold spacer and install the intake manifold spacer seals.
  2. Install the intake manifold spacer bolts.
  3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Apply LOCTITE® 242 thread locker to the spacer bolt. Tighten using the torque sequence shown.

    Tighten:  Tighten the intake manifold spacer bolt to 20 N.m (15 lb ft).

  5. Fig 2: Removing & Installing Intake Manifold
    GM896462Courtesy of GENERAL MOTORS CORP.
  6. Install the intake manifold.
  7. Install the intake manifold bolts, and apply LOCTITE® 242 thread locker.

    Tighten:  Tighten the intake manifold bolts to 20 N.m (15 lb ft).