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Front Cover And Oil Pump Assembly Replacement: Installation

WARNING: Ensure that vehicle is securely supported before lifting on a hoist. To help avoid personal injury when a vehicle is not on a hoist, provide additional support for the vehicle on the opposite end from which components are being removed. Ensure that the hoist does not contact fuel or brake lines.
  1. Jack vehicle or raise on a hoist.
  2. Install new front cover gasket and cover assembly.
  3. Install front cover bolts. Tighten front cover-to-block bolts to 25 N.m (18 ft-lbs). See Figure .
  4. Install right engine mount. Refer to RIGHT ENGINE MOUNT & BRACKET .
  5. Remove engine support fixture and engine support fixture adapter.
  6. Install drive belt tensioner. Tighten drive belt tensioner bolt to 50 N.m (37 ft-lbs). See Figure .
  7. Install crankshaft damper pulley.
    Fig 1: Installing Crankshaft Damper Pulley
    G01019451Courtesy of GENERAL MOTORS CORP.
    1. Lubricate front seal and sealing surface of damper pulley with clean motor oil.
    2. Install damper onto crankshaft indexing keyway, use care to properly align the flats on damper with flats on oil pump drive.
    3. Install crankshaft damper pulley bolt and washer using pulley holding tool while tightening. Tighten crankshaft damper pulley bolt to 100 N.m (74 ft-lbs) + 75°. See Figure .
  8. Install engine accessory drive belt. See Figure .
  9. Install right wheel and splash shield. See Figure .
  10. Add engine oil to specifications. See Figure .
  11. Install air cleaner assembly. See Figure .
  12. Connect negative battery cable. Tighten battery terminal bolts to 17 N.m (13 ft-lbs).
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