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Home >> Saturn >> 1999 >> SL >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul - 5-Speed >> Component Disassembly & Reassembly >> Input Shaft Assembly >> Reassembly

Input Shaft Assembly: Reassembly

NOTE: Soak all new synchronizer rings in ATF for 15 minutes before assembly.
  1. Install 3rd gear bearing and 3rd gear. Install 3rd gear synchronizer ring on input shaft and synchronizer spring on 3rd gear synchronizer ring.
  2. Press 3-4 synchronizer hub onto shaft aligning tangs on synchronizer ring with slots in synchronizer hub. Install 3-4 synchronizer sleeve. Ensure alignment marks on side of synchronizer assembly are aligned during synchronizer sleeve installation.
  3. Heat 4th gear bearing race and install. Install 4th gear bearing. Install synchronizer spring on 4th gear synchronizer ring and install unit on input shaft.
  4. Install 4th gear, hub side down and 4th input gear thrust washer. Press input shaft bearing on top of input shaft with snap ring groove down. Install 5th gear bearing race and thrust washer.