Ignition Coil Available As A Service Part (99-T-14)

IGNITION COIL AVAILABLE AS A SERVICE PART

TECHNICAL SERVICE BULLETIN

IGNITION COIL AVAILABLE AS A SERVICE PART (P/N16167763, IGNITION COIL)

APPLICATION

Model(s): 1991-1999 Saturn Models

Group/Seq. No.: Engine - 3

Corporation No.: 99-06-03-003

Bulletin No.: 99-T-14

Date: April, 1999

VEHICLES AFFECTED

1991-1999 Saturn vehicles.

PURPOSE

The purpose of this bulletin is to notify retailers that the ignition coil is now available as a separate service part. Previously, the ignition coil was only available as part of the electronic ignition (EI) module assembly.

This bulletin provides ignition coil replacement guidelines and ignition coil installation and removal procedures.

IGNITION COIL DIAGNOSIS

Do not replace the ignition coil unless it can be verified that it is the only cause for the condition and/or a related diagnostic trouble code (DTC). If diagnosis leads to the ignition module assembly, and it can not be verified that the ignition coil is faulty, the entire ignition module assembly must be replaced. Refer to "Ignition Coil Inspection" to inspect the ignition coil.

IGNITION COIL INSPECTION

The ignition coil can be checked using the following procedure.

1. Inspect ignition coil for corrosion.
   • If excessive corrosion is present on the ignition coil terminals, replace the ignition coil only, and verify that the vehicle conditions and/or DTCs are no longer present.
   • If corrosion is not present on the ignition coil terminals, refer to step 2.
2. Check resistance between ignition coil towers.
   • If resistance between the ignition coil towers is not within the specified range of 8-15 K ohms, replace the ignition coil. Refer to "Procedure" in this bulletin to replace the ignition coil.

PROCEDURE

1. Turn ignition Off.
2. Disconnect ignition module harness connector
3. Remove upper and lower ignition coil bolts.
   NOTE: For spark plug wires with a connector position assurance (CPA) installed (1999 model year or later), use a small, flat-bladed screwdriver to remove spark plug wires from the coil tower by gently prying between the ignition module and black CPA housing.
   NOTE: Note which spark plug wire is removed from which ignition coil tower. The spark plug wires must be connected to the correct ignition coil towers.
4. Disconnect spark plug wires from ignition coil tower.
5. Remove ignition coil from ignition module by rotating the coil in an upward direction. See Fig 1 .
   NOTE: Step 6 is required for 1991- 1995 model year vehicles only.
6. Remove white alignment pins from the ignition module using pliers. See Fig 2 .
7. Install new ignition coil.
   • Place ignition coil tab into ignition module slot.
     NOTE: Make certain electrical connectors are lined up before seating to avoid damage to electrical connectors.
   • Rotate ignition coil until lower portion of ignition coil is seated on male electrical connectors. See Fig 3 .
     NOTE: Perform step 8 if ignition module uses a CPA to retain spark plug wires. Refer to step 9 if ignition module does not use a CPA to retain spark plug wires.
8. Install spark plug wires housed with CPA.
   NOTE: Ensure threads of bolts and threaded holes are clean and free of any residue.
9. Install upper and lower ignition module bolts. Torque to 8 N-m (71 in-lbs)

PARTS INFORMATION

Description	Part Number
Ignition Coil	16167763

WARRANTY INFORMATION

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as follows:

Case Type: VW

Labor Operation No.: J4345 - Electronic Ignition Module Coil - Repl.

Time: 0.4 hrs

Add: To replace each additional coil

Time: 0.2 hrs