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Home >> Saab >> 2011 >> 9-5 Turbo4, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Adjustment Replacement >> Roof Front Header Panel Replacement >> Installation Procedure

Installation Procedure

  1. Clean and prepare the attaching surfaces for welding (1).
    Fig 1: Identifying Welding Surfaces
    G09437664Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Apply bodywork repair through structural adhesive to body (1). Refer to STRUCTURAL ADHESIVE BODY REPAIRS .
  3. Position the roof front header panel on the vehicle.
    Fig 2: Positioning Roof Front Header Panel On Vehicle
    G09437665Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Bend down the flap (2).
  5. Verify the fit of the roof front header panel.
  6. Clamp the roof front header panel into position.
  7. NOTE: Refer to WELDED, BRAZED, AND RIVETED JOINT SPECIFICATIONS .

    Spot weld the roof front header panel (1) accordingly.

    Fig 3: Identifying Spot Weld Area On Roof Front Header Panel
    G09437666Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR (BASE) or ANTI-CORROSION TREATMENT AND REPAIR (CORROSION PROTECTION) .
  9. Install the body side outer upper panel. Refer to BODY SIDE OUTER UPPER PANEL REPLACEMENT .
  10. Install the roof outer panel. Refer to ROOF OUTER PANEL REPLACEMENT .
  11. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
  12. Enable the SIR system. Refer to SIR DISABLING AND ENABLING .
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