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Home >> Saab >> 2011 >> 9-5 Turbo4, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Adjustment Replacement >> Rear Rail Sectioning >> Installation Procedure

Installation Procedure

  1. Cut the rear rail sectioning in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
    Fig 1: Cutting Rear Rail Sectioning
    G09437892Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Clean and prepare the attaching surfaces for welding.
  3. Position the rear rail sectioning on the vehicle.
    Fig 2: Positioning Rear Rail Sectioning On Vehicle
    G09437893Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Verify the fit of the rear rail sectioning.
  5. Clamp the rear rail sectioning into position.
  6. Spot weld (2) the rear rail sectioning accordingly.

    Fig 3: Identifying Spot Weld And MIG-Braze Rear Rail Sectioning
    G09437894Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. MIG-braze (1) the rear rail sectioning.
  8. Grind MIG brazed seams
  9. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR (BASE) or ANTI-CORROSION TREATMENT AND REPAIR (CORROSION PROTECTION) .
  10. Install the rear compartment floor panel sectioning. Refer to REAR FLOOR PANEL REPLACEMENT .
  11. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
  12. Enable the SIR system. Refer to SIR DISABLING AND ENABLING .