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Home >> Saab >> 2011 >> 9-4X 3.0i, FWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> All Wheel Drive >> Adjustment Replacement >> Transfer Case Replacement >> Installation Procedure

Installation Procedure

  1. Clean the contact surfaces between the transfer case and the transmission. Install a new transfer case-to-transmission O-ring (1).
    Fig 1: Identifying Transfer Case To Transmission O-Ring
    G09402261Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Support the transfer case with a suitable jack, and secure with suitable straps.
    Fig 2: Identifying Transfer Case To Transmission Bolts And Support Bracket
    G09402262Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Raise and align the transfer case in the correct position in relation to the transmission.
  4. Install the transfer case (1) to the transmission.
  5. Refer to CAUTION: RETAINER .

    Install the transfer case-to-transmission bolts (2).

  6. Install the transfer case-to-transmission center bolt (3). The center bolt is accessed through the opening in the center of the transfer case.
    Fig 3: Identifying Transfer Case To Transmission Center Bolt
    G09402263Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Tighten the bolts to 110 Nm (81 lb ft)  .
  8. Install the support bracket (1).
    Fig 4: Identifying Transfer Case Support Bracket And Bolts
    G09402264Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Install the transfer case support bracket-to-transfer case bolts (2)
  10. Install the transfer case support bracket-to-engine bolts (3)
  11. Install the support bracket between the transfer case and the engine carefully in three steps to avoid breakage.
    1. 11.1. Tighten the support bracket-to-transfer case bolts (2) to 5 Nm (44 lb in)  .
    2. 11.2. Tighten the support bracket-to-engine bolts (3) to 60 Nm (44 lb in)  .
    3. 11.3. Tighten the support bracket-to-fastener bolts to 60 Nm (44 lb in)  .
  12. Install the transmission rear mount bracket.
  13. Install the transfer case vent hose (2), strap (1), and bolt (3).
    Fig 5: Identifying Transfer Case Vent Hose Strap, Hose And Mounting Bolts
    G09402265Courtesy of SAAB-SCANIA OF AMERICA, INC.
  14. Tighten the transfer case breather hose bolt, if equipped, to 22 Nm (17 lb ft)  .
  15. Install the drivetrain and front suspension frame. Refer to TRANSMISSION REAR MOUNT REPLACEMENT (AWD) or TRANSMISSION REAR MOUNT REPLACEMENT (FWD) .
  16. Install the right driveshaft. Refer to FRONT WHEEL DRIVE SHAFT REPLACEMENT .
  17. Install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT .
  18. Fill the transmission with oil. Refer to TRANSMISSION FLUID REPLACEMENT .
  19. Fill with transfer case oil. Refer to APPROXIMATE FLUID CAPACITIES .
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