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Home >> Saab >> 2011 >> 9-4X 3.0i, FWD >> Repair and Diagnosis >> Engine Performance >> Engine Management And Fuel System, V6 >> Adjustment Replacement >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

  1. Install the following components if fuel tank replacement was necessary:
  2. Raise the fuel tank (3) to the vehicle.
    Fig 1: Identifying Evaporative Emission Line, Straps And Mounting Bolts
    G09405023Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Refer to CAUTION: RETAINER

    Ensure the fuel tank straps are seated properly. Install the fuel tank straps (2) and bolts (1) then tighten to 45 Nm (33 lb ft)  .

  4. Connect the evaporative emission line (1) to the canister.
    Fig 2: Identifying Evaporative Emission Line
    G09405024Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Connect the fuel tank electrical connector (1).
    Fig 3: Identifying Fuel Tank And Evaporative Emission Line Connector
    G09405025Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Connect the fuel line and evaporative emission line connectors (2). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  7. Connect the evaporative emission line (1). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
    Fig 4: Identifying Evaporative Emission Line And Clamp
    G09405026Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Install the filler pipe and tighten both hose clamps (2) to 5 Nm (44 lb in).
  9. Perform a leak down test. Refer to EVAPORATIVE EMISSION SYSTEM DIAGNOSIS .
  10. If required, install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT .
  11. Install the exhaust system. Refer to EXHAUST MUFFLER REPLACEMENT (LAU) or EXHAUST MUFFLER REPLACEMENT (LF1) .
  12. Refill the fuel tank.
  13. Inspect for fuel leaks.