Installation Procedure

Assemble the intake manifold if needed. Refer to INTAKE MANIFOLD ASSEMBLE (LF1, LFW OR LFX) or INTAKE MANIFOLD ASSEMBLE (LAU OR LBW) .
Install the NEW intake manifold gasket (1).

Fig 1: Identifying Intake Manifold Gasket
Courtesy of SAAB-SCANIA OF AMERICA, INC.
Install the intake manifold assembly (2).

Fig 2: Identifying Intake Manifold Assembly
Courtesy of SAAB-SCANIA OF AMERICA, INC.
Refer to FASTENER CAUTION .
Install the intake manifold bolts (1).
Tighten the intake manifold bolts in the sequence shown.

Fig 3: Identifying Intake Manifold Bolts Tightening Sequence
Courtesy of SAAB-SCANIA OF AMERICA, INC.
Tighten the intake manifold bolts in sequence to 23 Nm (17 lb ft).
Tighten the intake manifold bolts a second time in sequence to 23 Nm (17 lb ft).
Remove the fuel pipe shield. Refer to FUEL PIPE SHIELD REPLACEMENT .
Connect the EVAP hose to the upper intake manifold and EVAP solenoid.

Fig 4: Identifying Upper Intake Manifold And EVAP Solenoid
Courtesy of SAAB-SCANIA OF AMERICA, INC.
Connect the PCV tube assembly (1) to the upper intake manifold and the right camshaft cover.

Fig 5: Identifying PCV Tube Assembly
Courtesy of SAAB-SCANIA OF AMERICA, INC.
Install coolant hose.
Install intake manifold cover. Refer to INTAKE MANIFOLD COVER REPLACEMENT .
Install the coolant air bleed pipe. Refer to ENGINE COOLANT AIR BLEED PIPE REPLACEMENT (LAU) or ENGINE COOLANT AIR BLEED PIPE REPLACEMENT (LF1) .
Install the power steering fluid reservoir upper bracket.
Install the power brake booster vacuum check valve and hose. Refer to POWER BRAKE BOOSTER VACUUM CHECK VALVE AND HOSE REPLACEMENT (LF1) or POWER BRAKE BOOSTER VACUUM CHECK VALVE AND HOSE REPLACEMENT (LAU) .