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Home >> Saab >> 2011 >> 9-3X Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Fuel pump, 4WD >> To fit

To fit

  1. Fit a new seal (A).
  2. Fit the quick coupling (B) of the ejector hose. Lift up the bleeder hose and lower the fuel pump slightly. Secure the bleeder hose to the pump housing and fit the quick coupling (A) to the pump cover. Carefully lower the fuel pump into the tank.
    Fig 1: Identifying Quick Coupling
    G06230046Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Make sure the recesses (A) in the tank connection are in line with the corresponding lugs on the pump cover.
    Fig 2: Locating Recesses And Fuel Pump Connector
    G06230047Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Ensure that the pump is in the right position according to the following:
    • guide lugs are in the right position in relation to the recesses (A).
    • the fuel pump connector (B) is in line with the rear long side of the tank.
  5. Check that the seal is properly positioned. Tighten the fuel pump fixing. Use 83 96 194 FUEL PUMP REMOVAL/FITTING TOOL .
  6. Fit the protective cover (E) on the fuel pump circlip, turning clockwise. Fit a new rivet (D) to lock the protective cover in place.
  7. Plug in the fuel pump connector (A) and the pressure sensor connector (B) and fit the quick coupling (C) at the carbon canister.
    Fig 3: Identifying Fuel Pump Connector, Pressure Sensor Connector And Quick Coupling
    G06230048Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Secure loose cables and lies to the recesses on the fuel tank.
  9. Fit Fuel tank. See Fuel tank, B284 4WD  or Fuel tank, B207 4WD .