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Home >> Saab >> 2011 >> 9-3X Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake System >> Repair Instructions >> Intake manifold >> To fit

To fit

  1. Fit a new gasket.
  2. Fit the intake manifold and position the cable duct without fitting the nuts and screws.
  3. Fit the intake manifold stay (B).
    Fig 1: Identifying Upper Bracket Bolt And Intake Manifold Stay
    G05052979Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Tighten the screws and nuts for the intake manifold (A)

    Tightening torque, intake manifold, stay 22 Nm (16 lbf ft) 

    Tightening torque, intake manifold to cylinder head 10 Nm (7 lbf ft) 

    Fig 2: Identifying Intake Manifold Screws And Nuts
    G05052980Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Fit the dipstick (A).
    Fig 3: Identifying Dipstick
    G05543713Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Guide down the wiring harness' connector under the intake manifold.
  7. Fit the connector (B) to the clip.
    Fig 4: Identifying Injector Connector
    G05052978Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Plug in the injectors' connector (A) for the engine's wiring harness.
  9. Attach the wiring harness (A) to the injectors.
    Fig 5: Identifying Wiring Harness
    G05052977Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Fit the brake servo's plastic hose (B) to the intake manifold.
    Fig 6: Identifying Brake Servo Plastic Hose
    G05052976Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Fit the EVAP canister purge valve's hose (A) to the intake manifold.
  12. Fit the fuel pressure regulators hose (D) to the intake manifold.
    Fig 7: Identifying Solenoid Valve Hose, Atmospheric Pressure Sensor And Cable Duct
    G05052975Courtesy of SAAB-SCANIA OF AMERICA, INC.
  13. Fit the cable duct's nut (C).
  14. Fit the atmospheric pressure sensor (B) (539) to the intake manifold.
  15. Fit the solenoid valve's hose (A) to the intake manifold.
  16. Fit TRIONIC T8 CONTROL MODULE (589) .
  17. Fit THROTTLE BODY ACTUATOR (604) .