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Home >> Saab >> 2008 >> 9-5 2.3T, 4D Sedan, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Repair Instructions >> Alternator, Z19 >> Refitting

Alternator, Z19: Refitting

  1. Lift the alternator into place and insert the lower bolt.
    Fig 1: Illustration For Steps 1 To 3
    G05035912Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Fit the upper alternator bolts.

    Tightening torque: 60 Nm (44.5 lbf ft) 

  3. Tighten the lower bolt.

    Tightening torque: 60 Nm (44.5 lbf ft) 

  4. Connect the electrical connections (ring type cable terminals) to the alternator.

    Tightening torque 

    M5: 5 Nm (3.7 lbf ft) 

    M8: 10 Nm (7.5 lbf ft) 

  5. Attach the cable harness to the bracket.
    Fig 2: Identifying Cable Harness And Bracket
    G05035913Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Cars with a parking heater on the bulkhead partition: 
    Fig 3: Illustration For Steps 6a To 6c
    G05035914Courtesy of SAAB-SCANIA OF AMERICA, INC.
    1. 6.a. Fit the heater to the bracket.
    2. 6.b. Assemble the exhaust pipe clamp and pipe to the heater.
    3. 6.c. Fit the exhaust pipe bracket to the bulkhead partition.
  7. Raise the car.
  8. Fit Drive belt, Auxiliary units.
  9. Lower the car.
  10. Fit the sound insulation and the upper engine cover.
    Fig 4: Illustration For Steps 10 To 11
    G05035915Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Reconnect the negative cable to the battery.
  12. Reset the car, see ACTIONS AFTER BATTERY DISCONNECTION .