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Home >> Saab >> 2007 >> 9-5 4D Sedan, Standard >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Front Delivery Line, Power Steering >> To fit

To fit

  1. Fit the front delivery line. The pipe must be inserted between the radiator member and the radiator, behind the cable for the A/C compressor.
    IMPORTANT:

    The AC compressor cable can easily catch in the delivery pipe bracket

    Fig 1: Illustration For Step 1
    G05041739Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Remove the protection from the front pipe, join the pipes and tighten the coupling as much as possible by hand.
  3. Check that the cooling loop is horizontal and tighten the coupling between the front and rear pipes.
    Fig 2: Illustration For Steps 3-5
    G05041740Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Fit the rubber suspension onto the radiator unit mounting and then fit the delivery line onto the rubber suspension.
  5. Fit the pipe to the clamp.
  6. Petrol:  Fit the engine oil cooler with 2 bolts.
    Fig 3: Illustration For Step 6
    G05041741Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Petrol:  Refit the air intake to the air filter housing and turn up the air intake in front of the radiator.
    Fig 4: Illustration For Steps 7 And 8
    G05041742Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Petrol:  Tighten the hose clip for the lower mounting of the air intake to the air filter housing.
  9. Wipe of any oil that has spilled onto the subframe.
  10. Wipe off any oil from the air deflectors and fit the deflectors.
  11. Lower the car to the floor.
  12. Petrol:  Fit the air intake and horn bracket. Fit the bumper shell.
    Fig 5: Illustration For Step 12
    G05041743Courtesy of SAAB-SCANIA OF AMERICA, INC.
  13. Petrol: 
    Fig 6: Illustration For Step 13
    G05041744Courtesy of SAAB-SCANIA OF AMERICA, INC.
    IMPORTANT:

    Make sure that the O-ring is fitted correctly.

    • Insert the delivery line into the power steering pump as far as possible by hand to give it some support.
    • Mount the bolt in the bracket.
    • Tighten the delivery line.
    • Tighten the bolt on the bracket.
  14. Diesel:  Fit the delivery line using a new O-ring.

    Tightening torque 30 Nm (22 lbf ft) 

    Fig 7: Illustration For Step 14
    G05041745Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Petrol:  Fit the intake hose onto the intake pipe of the turbo unit.
    Fig 8: Illustration For Step 15
    G05041746Courtesy of SAAB-SCANIA OF AMERICA, INC.
  16. Fill the system with fluid. Refer to BLEEDING THE POWER STEERING SYSTEM .
  17. Make sure that there are no leaks in the system.
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