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Home >> Saab >> 2005 >> 9-3 Linear, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Adjustment - Replacement >> Fuel pump, EU >> To remove

To remove

  1. Remove the fuel tank. Refer to FUEL TANK, EU 
  2. To prevent dirt entering the fuel system, clean the outside of the tank if necessary before removing the fuel pump.
  3. Detach the connector.
    Fig 1: Illustration For Step (3-5)
    G03819282Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Disconnect the quick couplings of the fuel line and return line using 83 95 261 TOOL, FUEL LINE  . Plug the lines with 82 92 948 PLUGS, AC SYSTEM, KIT  . Mark up the position of the fuel line and return line.
  5. Remove the circlip. Turn anti clockwise. Take note of how the cable and hose couplings are routed in the fuel tank. Mark the position of the cover over the maintenance hole.
  6. Carefully remove the cover from the maintenance hole. Unplug the connector from the fuel pump.
    Fig 2: Illustration For Step (6 And 7)
    G03819283Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Remove the sealing ring.
  8. Remove the fuel pump housing by pressing in the three catches and pulling the fuel pump out of the reservoir.
    Fig 3: Illustration For Step (8-10)
    G03819284Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Remove the fuel hose from the pump.
  10. Carefully lift up the fuel pump and place it in a receptacle.

To fit 

  1. If changing the fuel pump housing, transfer the wiring.
  2. Connect the fuel hose to the pump.
    Fig 4: Illustration For Step 2-4
    G03819285Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Carefully lower the fuel pump into the tank.
  4. Make sure the recesses in the tank connection are in line with the corresponding heels on the pump cover.
  5. Fit a new sealing ring. Check that this is seated properly.
    Fig 5: Illustration For Step (5-7)
    G03819286Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Plug in the connectors to the fuel level sensor and fuel pump.
  7. Carefully thread the cover into the maintenance hole.
  8. Fit the circlip. Turn clockwise.
    Fig 6: Illustration For Step (8-10)
    G03819287Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Remove the plugs and fit the fuel line.
  10. Fit the connector.
  11. Fit the fuel tank. Refer to FUEL TANK, EU  .