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Home >> Saab >> 2005 >> 9-2X Linear, 253, Standard >> Repair and Diagnosis (Single Page) >> Engine Performance >> Fuel Delivery >> Fuel Injection (Fuel Systems) - 2.5L >> Intake Manifold >> Adjustment/Replacement >> Disassembly

Intake Manifold: Adjustment/Replacement: Disassembly

Disconnect the engine ground terminal from intake manifold.

Fig 1: Disconnecting Engine Ground Terminal From Intake Manifold
G03871874Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the ignition coil & ignitor ASSY.

Remove the throttle body.

Remove the EGR valve.

Remove the PCV pipe.

Fig 2: Removing PCV Pipe
G03871875Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the fuel pipe protector LH.

Fig 3: Removing Fuel Pipe Protector LH
G03871876Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the fuel pipe protector RH.

Fig 4: Removing Fuel Pipe Protector RH
G03871877Courtesy of SAAB-SCANIA OF AMERICA, INC.

Disconnect the pressure regulator vacuum hose (A) from intake manifold.

Fig 5: Disconnecting Pressure Regulator Vacuum Hose From Intake Manifold
G03871878Courtesy of SAAB-SCANIA OF AMERICA, INC.

Disconnect the connectors (A) from fuel injector.

Remove the harness band (B) which holds engine harness to injector pipe.

Fig 6: Removing Harness Band Which Holds Engine Harness To Injector Pipe
G03871879Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the purge control solenoid valve.

Remove the harness band clips which install the engine harness.

Fig 7: Removing Harness Band Clips Which Install Engine Harness
G03871880Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the bolts which hold the engine harness to intake manifold.

Fig 8: Removing Bolts Which Hold Engine Harness To Intake Manifold
G03871881Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the engine harness from intake manifold.

Remove the bolts which install injector pipe on the intake manifold as shown in the figure.

Remove the fuel injectors from injector pipe.

Loosen the clamp which holds fuel injector pipe RH to fuel hose, and then disconnect the pipe from fuel hose.

Fig 12: Loosening Clamp Which Holds Fuel Injector Pipe RH To Fuel Hose
G03871885Courtesy of SAAB-SCANIA OF AMERICA, INC.

Loosen the clamp which holds fuel injector pipe LH to fuel hose, and then disconnect the pipe from fuel hose.

Fig 13: Loosening Clamp Which Holds Fuel Injector Pipe LH To Fuel Hose
G03871886Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the fuel injector pipe.

Remove the bolt which installs pressure regulator on intake manifold.

Remove the bolt which installs the fuel pipes on intake manifold.

Fig 14: Removing Bolt Which Installs Fuel Pipes On Intake Manifold
G03871887Courtesy of SAAB-SCANIA OF AMERICA, INC.

Remove the fuel pipe assembly and pressure regulator, from intake manifold.