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Home >> Saab >> 2005 >> 9-2X Linear, 251, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Adjustment/Replacement/Inspection >> Transfer Clutch >> Assembly

Transfer Clutch: Assembly

Install the transfer clutch piston.

Fig 1: Installing Transfer Clutch Piston
G03874830Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Transfer clutch piston
  2. Rear drive shaft

Install return spring to transfer piston.

Fig 2: Installing Return Spring To Transfer Piston
G03874831Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Return spring
  2. Rear drive shaft

Apply ATF to the transfer clutch piston seal lip and install it.

Fig 3: Applying ATF To Transfer Clutch Piston Seal Lip
G03874832Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Transfer clutch piston seal
  2. Rear drive shaft

Install ST to rear drive shaft.

ST 32005128 SNAP RING OUTER GUIDE 

Fig 4: Installing ST To Rear Drive Shaft
G03874833Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Transfer clutch

Install snap ring to ST.

ST 32005128 SNAP RING OUTER GUIDE 

Fig 5: Installing Snap Ring To ST
G03874834Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Snap ring
  2. Transfer clutch

Using ST1 and ST2, install snap ring to rear drive shaft.

ST1 32005128 SNAP RING OUTER GUIDE 

ST2 32005127 INSTALLER 

Fig 6: Installing Snap Ring To Rear Drive Shaft
G03874835Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Snap ring
  2. Transfer clutch

Install the driven plates, drive plates, pressure plate and snap ring.

Fig 7: Installing Driven Plates, Drive Plates, Pressure Plate And Snap Ring
G03874836Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Snap ring

Apply compressed air to see if the assembled parts move smoothly

Fig 8: Applying Compressed Air
G03874837Courtesy of SAAB-SCANIA OF AMERICA, INC.

Check clearance between snap ring and pressure plate.

Press-fit a new ball bearing with ST.

ST 32005175 INSTALLER 

Fig 9: Pressing Fit New Ball Bearing With ST
G03874838Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Ball bearing

Coat a new seal ring with vaseline, and install it in the seal ring groove of the shaft.

NOTE: Do not expand the seal ring excessively when installing.
Fig 10: Installing Seal
G03874839Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Snap ring
  2. Transfer clutch

Install the transfer clutch assembly without damaging seal ring.

Fig 11: Installing Transfer Clutch Assembly
G03874840Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Transfer clutch
  2. Extension case
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