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ESP valve block: Diagnostics: Notes

The control module performs a valve test every time the ignition is turned on. The valve tests are carried out simultaneously with the pump motor tests. The valves are activated for 20 ms.

In any event, the ESP, TCS and ABS functions will be disabled and the warning lamps for ABS, brakes, central warning lamp and ESP OFF will be turned on.

Fig 1: Identifying ESP Valve Block Diagram
G03745812Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Front left pressure-increase valve
  2. Front right pressure-increase valve
  3. Pressure reducing valve, front left
  4. Front right pressure-reducing valve
  5. Return pump
  6. Brake caliper, front left
  7. Brake caliper, front right
  8. Brake caliper, rear left
  9. Brake caliper, rear right
  10. Front left inlet valve
  11. Front right inlet valve
  12. Rear left inlet valve
  13. Rear right inlet valve
  14. Front left outlet valve
  15. Front right outlet valve
  16. Rear left outlet valve
  17. Rear right outlet valve
  18. Accumulator chamber
  19. Pressure chamber
  20. Brake pressure sensor
  21. Check valve
  22. Check valve

The valve block, which is an integral part of the hydraulic unit, modulates the brake pressure to the calipers when ABS braking and TCS modulation with braking are activated.

The valve block contains 12 solenoid valves: four inlet valves, four outlet valves, two pressure increase valves and two pressure reducing valves. These are arranged as follows: one inlet and one outlet valve for each of the four wheels and one pressure increase and one pressure reducing valve for each of the front wheels. A description of the inlet and outlet valves and their accumulator chambers is given under the heading "Valve block, ABS function".

The valves concerning the TCS function are described here.

The pressure increase valve is normally closed but is opened by the control module to supply the return pump with brake fluid for building up pressure in connection with active TCS modulation.

The pressure-reducing valve is normally open but will be closed during pressure build-up and pressure maintenance, and opened for reducing pressure to maintain the brake pressure, calculated by the control module, at the wheel concerned in connection with active TCS modulation.

The valve block contains 2 check valves for the TCS function. If the driver brakes while TCS modulation is in progress, the TCS function with braking will be disengaged and the braking function will be chosen instead. During the delay which may arise, the check valve mounted parallel with the pressure-reducing valve prevents the braking function from being affected because the check valve leads the brake pressure out to the wheel.

The check valve mounted after the outlet valve prevents the accumulator from being filled with brake fluid.

The return pump is continuously active during TCS modulation.