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Home >> Saab >> 2004 >> 9-5 Linear, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Adjustment - Replacement >> Fuel pump >> To fit

To fit

Fig 1: Illustration For Step 2
G03732164Courtesy of SAAB-SCANIA OF AMERICA, INC.
NOTE: Spray the connectors with Kontakt 61, part no. 30 04 520, before connecting them.
  1. Clean sealing surfaces.
  2. Fit a new O-ring in the tank groove.
  3. Carefully lower the pump into its correct position, making sure that the alignment marks on the tank and fuel pump are opposite one other. Carefully press the pump downward into position.
    Fig 2: Illustration For Step 3-4
    G03732165Courtesy of SAAB-SCANIA OF AMERICA, INC.
    IMPORTANT: It is essential to the fuel level sensor function that the pump unit be positioned correctly.
  4. Lubricate the screw threads on the pump cover and the upper edge of the pump with acid-free Vaseline to prevent the pump from turning when the screw ring is tightened.
  5. Attach the screw ring with the 83 94 462 FUEL PUMP TOOL  .

    Tightening torque: 75 Nm (55 lbf ft) 

  6. Inspect and lubricate the O-rings on the fuel line connections with acid-free Vaseline. Connect the fuel line connections to the pump.
    Fig 3: Illustration For Step 6
    G03732166Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Make sure that the yellow hooks have snapped in place over the connections.
  8. Plug in the connector.
  9. Check that the pump functions properly and that it does not leak.
  10. Fit the fuel pump cover, replace the rear seat cushions and fold back the carpeting.