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Home >> Saab >> 2004 >> 9-3 Linear, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Basic Engine >> Adjustment-Replacement >> Oil sump >> To fit

To fit

  1. Clean the engine block and sump sealing surfaces. Remove any contaminants in the oil sump.
  2. Place a 2 mm thick bead 83 95 691 Flange sealant on the oil sump sealing surface and on the connection to the oil sieve suction pipe.
  3. Carefully fit the oil sump so that the sealant is not scraped off.

    Tightening torque, oil sump 22 Nm (16 lbf ft)  .

    Tightening torque, screw to gearbox 70 Nm (52 lbf ft) 

    Fig 1: Illustration For Steps 3
    G03707963Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Up to M04 inclusive:  Fit the front torque arm bolts to the oil sump and tighten the rear bolt.

    Tightening torque, front bolts 37 Nm (27 lbf ft) 

    Tightening torque, front bolts 70 Nm +90° (52 lbf ft +90°) 

    Fig 2: Illustration For Steps 4, 5
    G03707964Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Fit the AC compressor lower fixing bolt.

    Tightening torque 24 Nm (18 lbf ft) 

  6. Replace the charge air pipe.
    Fig 3: Illustration For Step 6, 7
    G03707965Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Plug in the oil pressure switch connector.
  8. Fit the oil plug with a new O-ring. CV:  Fit Chassis reinforcement, front supporting frame, CV

    Tightening torque 25 Nm (18 lbf ft)  .

  9. Fit a new fixing clip to the connector.
    Fig 4: Illustration For Step 9
    G03707966Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Lower the car slightly and fit the right wing liner.
    Fig 5: Illustration For Step 10
    G03707967Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Refit the right front wheel and lower the car fully. See WHEEL .

    Tightening torque 110 Nm (81 lbf ft) 

  12. Remove the connector's fastening clip and fit the dipstick tube with new O-rings lubricated with Vaseline, Kluber Syntheso Pro AA2.
    Fig 6: Illustration For Step 12, 13, 15
    G03707968Courtesy of SAAB-SCANIA OF AMERICA, INC.
  13. Attach the connector clips to the oil dipstick tube. Plug in the connector.
  14. Fit the vent line clips to the oil dipstick tube.
  15. Fit the dipstick.
  16. 16.
  17. Fill with engine oil as specified.
  18. Connect an exhaust extractor and start the engine. Switch off the engine and wait 2-5 minutes. Check the oil level and adjust if necessary.
  19. Fit the upper engine cover.
    Fig 7: Illustration For Step 19
    G03707969Courtesy of SAAB-SCANIA OF AMERICA, INC.
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