To remove
IMPORTANT:
It is very important to observe great cleanliness when working on the gearbox. Dirt particles can seriously damage the function and service life of the gearbox.
- Drain the oil from the gearbox before removing any parts. Remove the gearbox from the car. See AUTOMATIC GEARBOX ASSEMBLY . Fit the dipstick pipe.
- Plug the shaft hole. Clean the exterior of the gearcase. Use plug 91 32 929, 91 32 937 and 87 92 244. Plug the breather pipe.
- Remove the dipstick pipe. Remove the selector lever bracket.
- Fit holder 87 92 392 to the gearbox with an M8x25 flange bolt. Position the gearbox on stand 78 74 878.
NOTE: During removal it is important that the work area is well organized with groups of associated parts to facilitate fitting.
- Remove the rear engine mounting if there is one on the gearbox.
- Fit tool 87 92 681 or 87 91 766 to the torque converter. Remove holder 87 92 277 or 87 92 574. Remove the torque converter.
- Turn the gearbox 180° on the stand.
- Remove the cover plate of the temperature sensor.
- Remove the bolts securing the oil pump to the gearcase.
- Pull the oil pump and brake unit off from the gearcase using puller 87 92 699.
- Turn the gearbox 90° on the stand.
- Remove the torque converter housing. Knock the housing loose using a plastic mallet. Remove the small seal.
- Lift out the differential unit.
- Turn the gearbox 90°.
- Carefully remove any gasket remains from the sealing surfaces of the gearcase and torque converter housing using a gasket scraper.IMPORTANT: The remains of old gaskets and other particles must under no circumstances fall into the oil ducts, openings or components.
- Tap out the shaft seals.
- Fit pullers 87 92 707 and 87 92 715. Remove the bearing race of the conical roller bearing from the torque converter housing by heating around the bearing seat with a heat gun for about 5 minutes. Pull out the bearing and on certain variants the washer. Pull the bearing race with shims out of the gearcase.
- Bend out the lock plate on the crown wheel and remove the bolts. Tap off the crown wheel with a shatterproof plastic mallet.