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UNDERDRIVE Clutch: Reassembly

  1. Install new "O" rings on underdrive clutch piston. Install piston in drum. Install return spring assembly. Compress spring assembly and install snap ring. Install underdrive clutch pack and pressure plate. See Fig 1 .
  2. Install underdrive clutch drum in transaxle case. Using dial indicator, measure underdrive clutch piston stroke. See Fig 3 . Apply air pressure to fluid passage on back of transaxle case. See Fig 2 . Ensure no air leakage is present. Piston stroke should be .059-.074" (1.52-1.89 mm).
  3. Install one-way clutch on drum. Check underdrive one-way clutch operation. Hold drum and rotate one-way clutch. One-way clutch should turn counterclockwise and lock clockwise. See Fig 4 .
Fig 1: Exploded View Of Underdrive Clutch Assembly
G00047804Courtesy of DAEWOO MOTOR AMERICA, INC.
Fig 2: Identifying Underdrive Clutch Fluid Passage
G00047805Courtesy of DAEWOO MOTOR AMERICA, INC.
Fig 3: Measuring Underdrive Clutch Piston Stroke
G00047806Courtesy of DAEWOO MOTOR AMERICA, INC.
Fig 4: Checking Underdrive One-Way Clutch Operation
G00047807Courtesy of DAEWOO MOTOR AMERICA, INC.