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EZK Ignition System Tester Modification (08/89-1170)

WARNING: This page is about the 9000 S, 4D Hatchback, Automatic, which is a different variant/trim than selected.
Publication date: 1970-01-01
Reference number: 08/89-1170

EZK IGNITION SYSTEM TESTER MODIFICATION

EZK IGNITION SYSTEM TESTER MODIFICATION

TECHNICAL SERVICE BULLETIN

Reference Number(s): 08/89-1170, Date of Issue: 

EZK TESTER MODIFICATION

APPLICATION

Model(s): 1989 Saab 900, 900S and 9000S

Group: Electrical

Bulletin No.: 08/89-1170

SERVICE INFORMATION

Because of changes in the EZK ignition system of M89 900, 900S and 9000S models, the EZK Tester, P/N 83 94 058, must be modified. The modification of the tester is required because there is enough feedback current to cause the knock sensor indicator on the tester to incorrectly show a continuous knocking condition while the engine is running. By adding a diode as described in the modification procedure, the tester will function correctly on M89 models. This modification will not affect the operation of the tester on -M88 models.

PARTS REQUIRED

DESCRIPTION PART NUMBER
Terminal P/N 79 69 231
Terminal P/N 78 29 609
Diode P/N 85 30 966

PROCEDURE FOR MODIFYING THE EZK TESTER

  1. Slit approximately four inches of the wiring harness sheathing at the connector end (Fig 1 ). Pull back the sheathing to provide access to the wiring harness.
  2. Locate the white wire in the harness. Remove a three-inch section of the wire, leaving a pigtail projecting from the connector. Strip back the insulation on both ends of the wire (Fig 2 ).
    Fig 1: Cutting Harness Sheathing
    G91B25230
    Fig 2: Wire Locations
    G91C25231
  3. Attach the blue insulated terminal (P/N 79 69 231) to the end of the white wire where it exits the harness sheathing.
  4. Attach the red-insulated terminal (P/N 78 29 609) to the pigtail on the test harness plug.
  5. Connect the diode (P/N 85 30 966) to the two terminals noting the terminal size difference between the two diode connections (Fig 3 ). Cover the diode with the wiring harness sheath and wrap securely with electrical tape.
  6. Test the modified tester by connecting it to a M89 900, 900S or 9000S. Check that the knock sensor LED does not light with the engine idling, but still indicates knocking during acceleration.
Fig 3: Correct Diode Orientation
G91D25232