Transaxle Disassembly
- Mount transaxle onto a work stand. Remove clutch housing. Remove differential adjusting ring nuts and lock washers. Remove clutch shaft roll pin retaining spring and roll pin. Slide out clutch shaft. Remove differential.
- Remove 12 top cover bolts and top cover. Remove springs and selector fork shaft locking balls. Remove 9 front cover bolts and front cover. Remove countershaft setting shims. Remove countershaft rear bearing retaining plate.
- Using a punch, drive out 2 roll pins retaining reverse gear pinion shaft. Remove reverse gear selector shaft and locking disc between selector shafts. See Fig 1.
- Engage transmission gears. Unlock and remove speedometer end nut. Remove rubber washer and return transmission gears to neutral. Push final drive pinion in toward differential and remove taper roller bearing. Withdraw final drive pinion shaft.
- Push countershaft toward differential and remove rear bearing race. Remove front bearing, countershaft, reverse gear shaft and reverse gear. Using a punch, drive out 1st-2nd and 3rd-4th shift fork roll pins. Remove shafts and selector forks.
- Remove lock plate and mainshaft bearing adjusting nut. Remove 4th gear thrust washer. Push out countershaft front bearing race. Remove gear and synchro assembly from case.