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Home >> Porsche >> 2021 >> Macan Turbo >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> 38 Automatic Transmission Gears Control 2.9L -- 95B - MACAN (95B) >> WM, 381919 Removing And Installing Sensor Module >> Installing Sensor Module

Installing Sensor Module

  1. Install sensor module -1-  and oil collection pan -2-  .
    G15153322Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    sensor module

    1. 1.1  Position sensor module -1-  .
    2. 1.2  Fit and tighten screw 2  .

      > Tightening - torque 8 Nm (6 ftlb.) 

    3. 1.3  Position oil collection pan -2-  and engage it on the sensor module -1-  .
  2. Prepare cable plug for sensor module -1-  .
    G15153323Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cable plug for sensor module

    1. 2.1  Lock cable plug for sensor module on the sensor module holder -2-  .
    2. 2.2  Push connector housing -3-  onto cable plug for sensor module -1-  and engage it.
  3. Position transmission housing on > VAS 6095A - engine and gearbox bracket  vertically so that the clutch side is facing downwards,
  4. Shift selector lever as far as it will go in direction of travel -Arrow-  .
    G15153324Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Selector lever

  5. Check that transmission housing magnet is seated correctly.
    G15153325Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing magnet

  6. Check that oil guide for front-wheel drive -1-  is fitted correctly in the transmission housing.
    G15153326Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oil guide for front-wheel drive

    Information 

    • Sealing faces must be free of oil and grease.
  7. Apply sealant on transmission housing flange and check that dowel sleeves -2-  are seated correctly.
    G15153327Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing flange

  8. > T10273 - Guide pins. M8 -1-  must be screwed into position of the dowel sleeves.
    G15153328Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    T10273 - Guide pins, M8

  9. Position double clutch transmission on > VAS 6095A - engine and gearbox bracket vertically so that the clutch side is facing downwards.

    Information 

    • The hooks and staking pins of the lifting tackle must be secured with cotter pins.
    • The centre transmission housing must be lifted off carefully and in a vertical position in order to prevent the centre transmission housing from tilting.
  10. Suspend centre transmission housing -1-  on > VAS 6100 -workshop crane -2- 
    G15153329Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing, centre

    1. 10.1  > T10014 - Retainer -3-  must be secured to the centre transmission housing -1-  .
    2. 10.2  Secure VW771740 -4- - from tool set > VW771 - Multi-purpose tool on the centre transmission housing -1-  .
    3. 10.3  > 3368 - Eve-head bolt-5- must be secured to VW771740 
    4. 10.4  > T10014-Retainer -3-  and > 3368 - eve-head bolt-5- must now be engaged in the > 2024A - lifting tackle.
    5. 10.5  > 2024A - Lifting tackle-6- must be attached to the > VAS 6100-werkshop crane -2-  .

      Information 

      The cable plug for the sensor module must not be tilted when inserting it into the bore on the transmission housing.

  11. Install centre transmission housing -1-  .
    Fig 1: Centre Transmission Housing Screws Tightening Sequence
    G15153330Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screws on centre transmission housing

    1. 11.1  Position centre transmission housing -1-  with > VAS 6100 - workshop crane over the > T10273 - guide pins, M8 and lower it into the transmission housing 
    2. 11.2  > T10273 - Guide pins. M8 must new be unscrewed.
    3. 11.3 Fit new  screws -2 to 18- and tighten crosswise.

      > Initial - tightening 8 Nm (6 ftlb.) 

      > Final tightening + 120°

  12. > 2024A - Lifting tackle and add-en parts must be removed from the centre transmission housing.
  13. Secure connector housing for sensor module -1-  .
    G15153331Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connector housing

    1. 13.1  Turn the connector housing for sensor module as far as it will go to the right using > T40228 - bit -Arrow-  so it engages.
  14. Install new  sealing ring for front output shaft.

    > 387055 - REPLACING SEALING RING FOR FRONT OUTPUT SHAFT 

  15. Fit spur gear -1-  and needle-roller bearing 2  . on the output shaft -3-  .
    G15153332Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spur gear and needle-roller bearing

  16. Install side shaft
    G15153333Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screw for side shaft

    1. 16.1  Insert side shaft -1-  . as far as it will go onto the pinion and into the transmission cover.
    2. 16.2 Fit new  screw for side shafts 
      1. 16.2.1  Push on bi-hexagonal socket insert (a/f 21) with extension -2-  and screw in side shaft screw -2-  .
      2. 16.2.2  Insert ring gear of > T40217 - counterhold tool-6- into ring gear of side shaft -7-  ,
      3. 16.2.3  > T40217 - Counterhold tggl-5- must be secured to the centre transmission housing.
      4. 16.2.4  Tighten screw for side shaft 2  .

        > Initial - tightening 100 Nm (74 ftlb.) 

        > Final tightening + 120°

    3. 16.3  > T40217 - Counterhold tool-5- must now be removed
  17. Install oil guide for drive shaft 1  .
    G15153334Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oil guide for drive shaft

    Information 

    • Sealing faces must be free of oil and grease.
  18. Apply sealant to the transmission housing cover.
    1. 18.1  Apply a 5-mm thick bead of sealant -1-  evenly.
      G15153335Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Applying sealant

      Information 

      • Sealing faces must be free of oil and grease. 

      Information 

      The output shaft and side shaft must not be damaged when removing or fitting the transmission housing cover.

  19. Install transmission housing cover -3-  .
    G15153336Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing cover

    1. 19.1  > T10273 - Guide pins. M8 -1-  must be screwed into the threaded bores.
    2. 19.2  > 9884 - Sleeve -2-  must be fitted over the transmission shaft.
    3. 19.3  Push transmission housing cover -3-  straight on.
    4. 19.4  > T1Q273 - Guide pins. M8 -1-  must now be unscrewed.
  20. Secure transmission housing cover -1- 
    G15153337Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing cover

    1. 20.1  Screw in and tighten new  screws

      > Initial - tightening torque 20 Nm (15 ftlb.) 

      > Final tightening + 90°

    2. 20.2  Screw in and tighten new  screws -3- 

      > Initial - tightening torque 15 Nm (11 ftlb.) 

      > Final tightening + 90°

  21. Fit new  sealing ring on transmission housing cover.
    1. 21.1  Push on sealing ring on > 9884 - sleeve.
    2. 21.2  > 9884/1 - Pressure piece -1-  must be pushed onto the > 9884 - sleeve and output shaft.
    3. 21.3  Using > 9884/1 - pressure piece-1-, press sealing ring fully onto the transmission housing cover -2-  .
    4. 21.4  > 9884 - Sleeve must now be removed.
    G15153338Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    9884/1 - Pressure piece

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