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Home >> Porsche >> 2021 >> Macan Base >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> 38 Automatic Transmission Gears Control 2.0L -- 95B - MACAN (95B) >> WM, 381919 - Removing And Installing Sensor Module >> Installing Sensor Module

Installing Sensor Module

Information 

  1. Install sensor module -1-  and oil collection pan -2-  .
    G15152458Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Sensor module

    1. 1.1  Position sensor module -1-  .
    2. 1.2  Fit and tighten screw -3-  .
      • Tightening torque 8 Nm (6 ftlb.) 
    3. 1.3  Position oil collection pan -2-  and engage it on the sensor module -1-  .

    Information 

  2. Prepare cable plug for sensor module -1-  .
    G15152459Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cable plug for sensor module

    1. 2.1  Lock cable plug for sensor module -1-  on the sensor module holder -2-  .
    2. 2.2  Push connector housing -3-  onto cable plug for sensor module -1-  and engage it.
  3. Position transmission housing on > VAS 6095A - engine and gearbox bracket  vertically so that the clutch side is facing downwards.
  4. Shift selector lever -1-  as far as it will go in direction of travel -Arrow-  .
    G15152460Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Selector lever

  5. Check that transmission housing magnet -1-  is seated correctly.
    G15152461Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing magnet

  6. Check that oil guide for front-wheel drive -1-  is fitted correctly in the transmission housing.
    G15152462Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oil guide for front-wheel drive

    Information 

    • Sealing faces must be free of oil and grease. 
  7. Apply sealant -1-  on transmission housing flange and check that dowel sleeves -2-  are seated correctly.
    G15152463Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing flange

  8. > T10273 - Guide pins, M8-1-  must be screwed into position of the dowel sleeves.
    G15152464Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    T10273 - Guide pins, M8

  9. Position double clutch transmission on > VAS 6095A - engine and gearbox bracket  vertically so that the clutch side is facing downwards.

    Information 

    • The hooks and staking pins of the lifting tackle must be secured with cotter pins. 
    • The centre transmission housing must be lifted off carefully and in a vertical position in order to prevent the centre transmission housing from tilting. 
  10. Suspend centre transmission housing -1-  on > VAS 6100 - workshop crane-2-  .
    G15152465Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing, centre

    1. 10.1  > T10014 - Retainer-3-  must be secured to the centre transmission housing
    2. 10.2  Secure VW771/40 -4-  from tool set > VW771 - Multi-purpose tool  on the centre transmission housing -1-  .
    3. 10.3  > 3368 - Eye-head bolt-5-  must be secured to VW771/40 -4-  .
    4. 10.4  > T10014 - Retainer-3-  and > 3368 - eye-head bolt-5-  must now be engaged in the > 2024A - lifting tackle-6-  .
    5. 10.5  > 2024A - Lifting tackle-6-  must be attached to the > VAS 6100 - workshop crane-2-  .

    Information 

    The cable plug for the sensor module must not be tilted when inserting it into the bore on the transmission housing.

  11. Install centre transmission housing -1-  .
    Fig 1: Centre Transmission Housing Screws Tightening Sequence
    G15152466Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screws on centre transmission housing

    1. 11.1  Position centre transmission housing -1-  with > VAS 6100 - workshop crane  over the > T10273 - guide pins, M8  and lower it onto the transmission housing.
    2. 11.2  > T10273 - Guide pins, M8  must now be unscrewed.
    3. 11.3 Fit new  screws -2 to 18-  and tighten crosswise.
    • Initial tightening 8 Nm (6 ftlb.) 
    • Final tightening + 120° 
  12. > 2024A - Lifting tackle  and add-on parts must be removed from the centre transmission housing.
  13. Secure connector housing for sensor module -1-  .
    G15152467Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connector housing

    1. 13.1  Turn the connector housing for sensor module -1-  as far as it will go to the right using > T40228 - bit (-Arrow-)  so it engages.
  14. Install new  sealing ring for front output shaft.
  15. Fit spur gear -1-  and needle-roller bearing -2-  on the output shaft -3-  .
    G15152468Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spur gear and needle-roller bearing

  16. Install side shaft -1-  .
    G15152469Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screw for side shaft

    1. 16.1  Insert side shaft -1-  as far as it will go onto the pinion and into the transmission cover.
    2. 16.2 Fit new  screw for side shaft -2-  .
      1. 16.2.1  Push on bi-hexagonal socket insert (a/f 21) -3-  with extension -4-  and screw in side shaft screw -2-  .
      2. 16.2.2  Insert ring gear of > T40217 - counterhold tool-6-  into ring gear of side shaft -7-  .
      3. 16.2.3  > T40217 - Counterhold tool-5-  must be secured to the centre transmission housing.
      4. 16.2.4  Tighten screw for side shaft -2-  .
        • Initial tightening 100 Nm (74 ftlb.) 
        • Final tightening + 120° 
      5. 16.3  > T40217 - Counterhold tool-5-  must now be removed.
  17. Install oil guide for drive shaft -1-  .
    G15152470Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Oil guide for drive shaft

    Information 

    • Sealing faces must be free of oil and grease. 
  18. Apply sealant to the transmission housing cover.
    1. 18.1  Apply a 5-mm thick bead of sealant -1-  evenly.
    G15152471Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Applying sealant

    Information 

    • Sealing faces must be free of oil and grease. 

    Information 

    The output shaft and side shaft must not be damaged when removing or fitting the transmission housing cover.

  19. Install transmission housing cover -3-  .
    G15152472Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing cover

    1. 19.1  > T10273 - Guide pins, M8-1-  must be screwed into the threaded bores.
    2. 19.2  > 9884 - Sleeve-2-  must be fitted over the transmission shaft.
    3. 19.3  Push transmission housing cover -3-  straight on.
    4. 19.4  > T10273 - Guide pins, M8-1-  must now be unscrewed.
  20. Secure transmission housing cover -1-  .
    G15152473Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Transmission housing cover

    1. 20.1  Screw in and tighten new  screws -2-  .
      • Initial tightening torque 20 Nm (15 ftlb.) 
      • Final tightening + 90° 
    2. 20.2  Screw in and tighten new  screws -3-  .
      • Initial tightening torque 15 Nm (11 ftlb.) 
      • Final tightening + 90° 
  21. Fit new  sealing ring on transmission housing cover.
    1. 21.1  Push on sealing ring on > 9884 - sleeve  .
    2. 21.2  > 9884/1 - Pressure piece-1-  must be pushed onto the > 9884 - sleeve  and output shaft.
    3. 21.3  Using > 9884/1 - pressure piece-1-  , press sealing ring fully onto the transmission housing cover -2-  .
    4. 21.4  > 9884 - Sleeve  must now be removed.
G15152474Courtesy of PORSCHE CARS NORTH AMERICA, INC.

9884/1 - Pressure piece

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