Installing front three-point belt

CAUTION: Safety-related bolts!

Always replace fastening screws of the three-point belt after customer service and reworking.
Never make alterations to the micro-encapsulated screws, which have a negative effect on the bond (e. g. using lubricant, loosening bolts and screwing them down again).

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Installation Location:

Fig 1: Installation location of front three-point belt

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Fig 2: Installing belt reel

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1. Position belt reel in the mounting opening -A- , ensuring that the threaded bore is aligned with the thread. See Fig 2.

Fig 3: Installing belt reel fastener

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2. Tighten belt reel with the fastening screw -2- . → Tightening torque: 50 (37 ftlb.) Nm See Fig 3.

NOTE:

Do not twist the three-point belt when installing!

Fig 4: Push through belt end mount and belt buckle upwards behind the holder

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3. Push through belt end mount -A- and belt buckle -B- upwards behind the holder. See Fig 4.

Fig 5: Turn belt lug and push it upwards behind the holder

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4. Turn belt lug -arrow C- and push it upwards behind the holder -arrow D- . See Fig 5.

Fig 6: Belt lug must level out on its own

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NOTE:

Once the fastening screw has been tightened, the belt lug must level out on its own in a vertical position or in the relevant support direction.

Fig 7: Fasten belt lug on vertical adjustment device with fastening screw

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5. Fasten belt lug on the vertical adjustment device with the fastening screw -1- . → Tightening torque: 37 ftlb. See Fig 7.

Fig 8: Inserting connector until lock engages

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NOTE:

When routing the electric wires, ensure that they are not routed through the belt-coiling area.

Fig 9: Inserting connector until lock engages

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6. Insert plug -arrow A- until the lock -B- is felt to engage. See Fig 9.

Fig 10: Push socket onto clip until it clicks into place

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7. Push socket onto the clip -arrow A- until it clicks into place -arrow B- . See Fig 10.

Fig 11: Push seat belt through the belt guide on the seat

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8. Push seat belt through the belt guide on the seat -arrow A- . See Fig 11.

Fig 12: Position belt end fitting on the retaining pin

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9. Position belt end fitting on the retaining pin -arrow B- and pull upward -arrow C- until the retaining clip locks with an audible click. See Fig 12.

Fig 13: Installing seat belt cover at seat trim

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10. Engage seat belt cover at seat trim -arrow A- and push in -arrow B- until it can be felt to engage. See Fig 13.

11. Install inner sill. Refer to 68 05 19 Removing and installing inner door sill trim - as of MY 2003 (All Models) .

Carry out work instruction after disconnecting the battery. Refer to 90 IN Work instructions after disconnecting the battery - as of MY 2003 (All Models Except Cayenne S TIO Titan) .

12. Perform a function test.

The belt strap must be fully rolled up when the function test is started.
Move the seat belt height adjustment to the highest position.
Pull out belt strap completely as far as it will go.
Roll up the belt strap again slowly. An audible clattering noise can be heard when you do this.
If the rolling-up process is interrupted, the belt strap cannot be pulled out again (permanent belt blockage).
The permanent belt blockage feature must be disabled at least 100 mm before the belt strap is completely rolled up in order to ensure that the belt strap can be pulled out again.