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Home >> Porsche >> 2000 >> Boxster Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Engine, Crankcase >> Installing Engine, M96/20 (2.5L) With Manual Transmission >> Adjusting Tool

Adjusting Tool

NOTE:
  • If the special tool 9592 is being used for the first time, (four) additional threaded holes must be applied.
  1. Lay the support plate 9592/1 on the rear of the retainer plate 9592 and fasten with four hexagon-head bolts M8 x 25.
    Fig 1: Locating Holes
    G03091847Courtesy of PORSCHE OF NORTH AMERICA, INC.
  2. Countersink the retainer plate at the designated bores -arrows-  with a 9 mm drill bit. See Fig 2. The support plate serves as the drilling template.
    Fig 2: Locating Bores
    G03091848Courtesy of PORSCHE OF NORTH AMERICA, INC.
  3. Drill through the countersunk bores on the retainer plate with a drill bit sized 6.8 mm and then cut an M8 thread.
    Fig 3: Locating Bores
    G03091849Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Fasten the special tool adapter 9163/2 with a hexagon-head bolt M8 x 25 (bolt quality 10.9) and hexagon-head bolts M8 x 16 (bolt quality 10.9) at the designated positions Boxster. The adapter and the support plate are fastened on the retainer plate with the M8 x 25 hexagon-head bolts. The M8 x 16 hexagon head bolts connect the adapter with the support plate.
    Fig 4: Fastening Special Tool Adapter 9163/2
    G03091850Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Fasten the support for the manual transmission with 1 M8 x 25 bolt.
    Fig 5: Fastening Support For Manual Transmission With 1 M8 X 25 Bolt
    G03091851Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Fasten complete retainer plate on the workshop jack.
Fig 6: Identifying Engine Retainer Plate Fitted On Workshop Jack
G03091852Courtesy of PORSCHE OF NORTH AMERICA, INC.