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Home >> Pontiac >> 2009 >> G8 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Outlook, 2009 GMC Acadia, 2009 Chevrolet Traverse, and 2009 Buick Enclave. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Vacuum Booster Nuts
    GM1862128Courtesy of GENERAL MOTORS CORP.
  1. Position the brake pedal assembly to the dash panel.
  2. Position the vacuum brake booster and master cylinder assembly to the dash panel.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the 4 vacuum booster nuts.

    Tighten:  Tighten the nuts to 25 N.m (18 lb ft).

    4. Fig 2: Identifying Brake Pedal Pushrod Clevis Pin
    GM1862126Courtesy of GENERAL MOTORS CORP.
  4. Position the brake pedal pushrod to the brake pedal.
  5. Install the brake pedal pushrod clevis pin.
    6. Fig 3: View Of Brake Pedal Pushrod Retainer
    GM1862124Courtesy of GENERAL MOTORS CORP.
  6. Install the brake pedal pushrod retainer (1).
  7. Install the intermediate steering shaft. Refer to Intermediate Steering Shaft Replacement .
    8. Fig 4: Identifying Brake Pedal Position Sensor Electrical Connector
    GM1862122Courtesy of GENERAL MOTORS CORP.
  8. Install the 2 brake pedal bracket bolts (2).

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

  9. Connect the brake pedal position sensor electrical connector (1).
  10. Connect the brake pedal position sensor electrical connector.
  11. Install the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement .
  12. Install the driver knee bolster. Refer to Driver Knee Bolster Replacement (Traverse) or Driver Knee Bolster Replacement (Acadia) or Driver Knee Bolster Replacement (Enclave) or Driver Knee Bolster Replacement (OUTLOOK) .
  13. Install the left side I/P insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Acadia) or Instrument Panel Insulator Panel Replacement - Left Side (Enclave) or Instrument Panel Insulator Panel Replacement - Left Side (OUTLOOK) or Instrument Panel Insulator Panel Replacement - Left Side (Traverse) .
  14. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .
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