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Home >> Pontiac >> 2009 >> G6 GXP, 4D Sedan >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System & Fuel System - 3.6L - Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Fuel Fill Pipe Hose Clamp & Vapor Recirculation Line Quick Connect Fitting
    GM2146411Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel tank fill pipe.
  2. Install the fuel fill pipe hose to the fuel tank.
  3. Connect the vapor line recirculation line quick connect fitting (2). Refer to Plastic Collar Quick Connect Fitting Service .
    4. CAUTION: Refer to Fastener Caution
  4. Tighten the fuel fill pipe hose clamp (1) at the fuel tank and tighten to 4 N.m (35 lb in).
    5. Fig 2: Identifying Fuel Tank Fill Pipe & Bolts
    GM1837996Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel tank fill pipe bolt (2) to the underbody side rail and tighten to 9 N.m (80 lb in).
  6. Lower the vehicle.
  7. Install the fuel tank fill pipe bolts (1) to the fuel tank fill pipe housing and tighten to 1.5 N.m (13 lb in).
  8. Refill the fuel tank.
  9. Tighten the fuel fill cap.
  10. Inspect for leaks.
    1. Turn ON the ignition, with the engine OFF for 10 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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