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Home >> Pontiac >> 2009 >> G3 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 159 (Front Suspension System) >> Repair Instructions >> Steering Knuckle Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2011 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Rotor Splash Shield
    GM1245702Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the splash shield to the knuckle with the screws and tighten to 4 N.m (35 lb in).
  2. Install the wheel hub, bearing and seal to the knuckle. Refer to Wheel Hub, Bearing, Knuckle, and Seal Replacement .
  3. Install the knuckle assembly to the front strut with the nuts and bolts and tighten to 100 N.m (74 lb ft).
  4. Install the ABS wheel speed sensor. Refer to Front Wheel Speed Sensor Replacement .
  5. Install the brake rotor. Refer to Brake Rotor Replacement .
  6. Install the brake caliper. Refer to Brake Caliper Replacement .
  7. Fig 2: Axle Shaft Stake Nut & Lower Ball Joint Nut
    GM1242018Courtesy of GENERAL MOTORS CORP.
  8. Install the lower ball joint to the steering knuckle.
  9. Install the lower ball joint nut and tighten to 55 N.m (41 lb ft).
  10. Install the outer tie rod end to the steering knuckle.
  11. Install the outer tie rod nut and tighten to 45 N.m (33 lb ft).
  12. Loosely install a NEW axle shaft caulking nut.
  13. Tighten the axle shaft caulking nut to 300 N.m (221 lb ft).
  14. Stake the caulking nut.
  15. Install the front wheels. Refer to Tire and Wheel Removal and Installation .
  16. Lower the vehicle.
  17. Inspect the vehicle. Refer to Preliminary Alignment Inspection and to Straight Ahead Inspection .
  18. Measure the wheel alignment.
  19. If necessary, adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment .