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Home >> Pontiac >> 2008 >> Solstice Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 342 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement

Front Brake Caliper Replacement

WARNING: This page is about a different car, the 2010 Saturn Sky and 2010 Pontiac Solstice. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Front Brake Caliper Components
GM1580679Courtesy of GENERAL MOTORS CORP.
Callout Component Name
WARNING: Refer to Brake Fluid Irritant Warning .
WARNING: Refer to Brake Dust Warning .

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation .
1 Brake Hose Fitting Bolt
CAUTION: Refer to Fastener Caution .

Tighten:  40 N.m (30 lb ft)

2 Brake Hose Fitting Gasket (Qty: 2)
Tip:  DO NOT reuse the brake hose fitting gaskets. Install NEW gaskets.
3 Front Brake Hose
Tip:  Plug the brake hose fitting to prevent brake fluid loss and contamination.
4 Brake Caliper Guide Pin Bolt (Qty: 2)

Tighten:  34 N.m (25 lb ft)

5 Brake Caliper

Procedure

  1. If any of the disc brake caliper hardware is found to have excessive wear, replace the hardware. Refer to Front Brake Caliper Hardware Replacement .
  2. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Pressure) or Hydraulic Brake System Bleeding (Manual) .
  3. After the installation is complete and with the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  4. Slowly release the brake pedal.
  5. Wait 15 seconds, then repeat steps 3-4 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and the brake pads.
  6. Fill the master cylinder to the proper level. Refer to Master Cylinder Reservoir Filling .
  7. Burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing .