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Home >> Pontiac >> 2007 >> Vibe Standard >> Repair and Diagnosis >> Transmission >> Manual Transmission >> Repair Instructions >> Transaxle Replacement >> Installation Procedure

Installation Procedure

  1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Fig 1: Transaxle To Engine Retaining Bolts
    GM844207Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  2. Install the 6 bolts that secure the transaxle to the engine.

    Tighten: 

    • Tighten the bolts (1) to 64 N.m (47 lb ft).
    • Tighten the bolt (2) to 46 N.m (35 lb ft).
    • Tighten the bolts (3) to 23 N.m (17 lb ft).

  3. Install the left engine mounting bracket to the transaxle with the 3 bolts.

    Tighten:  Tighten the bolts to 52 N.m (38 lb ft).

  4. Install the left engine mount with the 5 bolts and nuts.

    Tighten: 

    • Tighten the bolts (1) to 52 N.m (38 lb ft).
    • Tighten the bolt (2) to 80 N.m (59 lb ft).

  5. Lower the jack from the transaxle.
  6. Install the front suspension cross-member. Refer to Front Suspension Crossmember Replacement (AWD) or Front Suspension Crossmember Replacement (FWD) .
  7. Install the left and right drive shafts. Refer to Front Wheel Drive Shaft Replacement .
  8. Install the left and right lower splash shields. Refer to Engine Splash Shield Replacement - Left Side and to Engine Splash Shield Replacement - Right Side .
  9. Install the exhaust pipe in the vehicle. Refer to Catalytic Converter Replacement (LV6 Engine) .
  10. Install the front wheels. Refer to Tire and Wheel Removal and Installation .
  11. Install the drain plug with a new gasket.

    Tighten:  Tighten the drain plug to 39 N.m (29 lb ft).

  12. Fill the transaxle with 1.9L (2.0 qts) of API GL-4 or GL-5 SAE 75W-90 or equivalent.
  13. Install the fill plug with a new gasket.

    Tighten:  Tighten the fill plug to 39 N.m (29 lb ft).

  14. Lower the vehicle.
  15. Remove the engine support fixture.
  16. Install the starter assembly from the vehicle. Refer to Starter Motor Replacement .
    17. Fig 2: Shift Cable Clips And Washers
    GM843653Courtesy of GENERAL MOTORS CORP.
  17. Connect the shift cable to the transaxle, then install the clip and the washer (1).
  18. Connect the shift cable to the bracket, then install the clip (2).
    19. Fig 3: Shift Cable And Bracket, Clips And Washers
    GM843655Courtesy of GENERAL MOTORS CORP.
  19. Connect the shift cable to the transaxle, then install the clip and the washer (1).
  20. Connect the shift cable to the bracket, then install the clip (2).
  21. Install the clutch actuator cylinder and the piping.
    22. Fig 4: Back Up Lamp Connector
    GM843646Courtesy of GENERAL MOTORS CORP.
  22. Connect the backup lamp connector.
    23. Fig 5: Vehicle Speed Sensor Connector
    GM843647Courtesy of GENERAL MOTORS CORP.
  23. Connect the vehicle speed sensor connector.
    24. Fig 6: Transaxle Wire Harness And Brackets
    GM843638Courtesy of GENERAL MOTORS CORP.
  24. Connect the wire harness (2) to the transaxle.
  25. Connect the 2 wire harness brackets (1), then install the 2 bolts.

    Tighten:  Tighten the bolts to 15 N.m (11 lb ft).

    26. Fig 7: Transaxle Bolts And Ground Cables
    GM843642Courtesy of GENERAL MOTORS CORP.
  26. Install the 2 bolts and the ground cables to the transaxle.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

  27. Install the battery tray and the 4 bolts.

    Tighten:  Tighten the bolts to 13 N.m (10 lb ft).

    28. CAUTION: Refer to BATTERY DISCONNECT CAUTION .
  28. Install the battery. Refer to Battery Replacement .
  29. Install the air cleaner case assembly.
  30. Install the cylinder head cover in the engine. Refer to Cylinder Head Cover Removal .
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