Removal Procedure
- Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Disconnect the Heated Oxygen Sensor (HO2S) connector (2) from the wiring harness (3).
- Remove the catalytic converter pipe flange to exhaust system pipe flange nuts.
- Separate the pipes and discard the gasket.
- Remove the nuts (3) securing the catalytic converter (4) to the exhaust manifold.
- Separate the catalytic converter flange from the exhaust manifold and discard the gasket (2).
- Separate the catalytic converter hanger from the rubber isolator and remove the catalytic converter from the vehicle.
- Remove the exhaust manifold studs (1) if worn or damaged.
- If replacing the catalytic converter, remove the HO2S. Refer to Heated Oxygen Sensor 1 Replacement .
IMPORTANT:
Catalytic converter flex coupler must NEVER be deflected more than 6 degrees or failure of flex coupler could result.