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Home >> Pontiac >> 2006 >> Torrent AWD >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Box Replacement >> Removal Procedure

Removal Procedure

    Fig 1: View Of Battery & A/C Evaporator Outlet Hose
    GM1313335Courtesy of GENERAL MOTORS CORP.
  1. Remove the battery. Refer to Battery Replacement .
  2. Remove the air conditioning (A/C) evaporator outlet hose bolt from the battery box.
  3. Position the A/C evaporator outlet hose out of the way.
    4. Fig 2: Removing/Installing Underhood Electrical Wiring
    GM934966Courtesy of GENERAL MOTORS CORP.
  4. Remove the underhood fuse block (UHFB) cover (1).
  5. Remove the positive battery cable and electronic power steering (EPS) wire connection nut.
  6. Remove the positive battery cable and electronic power steering (EPS) wire (2) from the B+ terminal at UHFB.
    7. Fig 3: View Of Engine Wire Harness Retainer & Connector
    GM1371145Courtesy of GENERAL MOTORS CORP.
  7. Remove the engine wire harness retainer (1) from the battery box.
  8. Remove the engine wire harness connector (2) from the battery box.
    9. Fig 4: View Of UHFB, Housing, Connectors & Bolts
    GM1313336Courtesy of GENERAL MOTORS CORP.
  9. Loosen the UHFB connector retaining bolts.
  10. Unclip and remove the UHFB from the UHFB housing.
  11. Disconnect the forward lamp harness connectors from the UHFB.
  12. Disconnect the UHFB connectors from the UHFB.
    13. IMPORTANT: Protect the disconnected harness from contamination during service.
  13. Remove the UHFB connectors from the UHFB housing.
  14. Position all the electrical harnesses/connectors and battery cables out of the way of the battery box.
    15. Fig 5: View Of Coolant Surge Tank
    GM1313334Courtesy of GENERAL MOTORS CORP.
  15. Remove the coolant surge tank bolts from the inner fender.
  16. Lift the coolant surge tank up to gain access to the battery box bolt on the inner fender.
    17. Fig 6: View Of Battery Box & Bolts
    GM1371153Courtesy of GENERAL MOTORS CORP.
  17. Remove the battery box bolt (2) from under the coolant surge tank.
  18. Remove the battery box bolts (1) from inside the battery box.
    19. Fig 7: View Of Inlet & Outlet Ducts With The Battery Cooling Box
    GM951477Courtesy of GENERAL MOTORS CORP.
  19. Separate the air inlet duct from the battery box.
  20. Remove the battery box from the vehicle.
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