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Home >> Pontiac >> 2006 >> Solstice Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.4L - Introduction (2 Of 2) >> Repair Instructions >> Fuel Tank Replacement >> Removal Procedure

Removal Procedure

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Drain the fuel tank. Refer to Fuel Tank Draining Procedure .
  3. Remove the rear compartment trim panel. Refer to Compartment Trim Panel Replacement - Rear .
    4. Fig 1: Fuel Sending Unit Access Cover Bolts
    GM1594369Courtesy of GENERAL MOTORS CORP.
  4. Remove the fuel sending unit access cover bolts.
  5. Remove the access cover.
    6. Fig 2: Fuel Sending Unit Electrical Connector
    GM1594359Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the fuel sending unit electrical connector (3).
  7. Disconnect the fuel tank pressure sensor electrical connector (5).
  8. Remove the fuel fill pipe. Refer to Filler Tube Replacement .
  9. Remove the differential. Refer to Differential Replacement .
    10. Fig 3: EVAP Pipe Quick Connect Fitting
    GM1594370Courtesy of GENERAL MOTORS CORP.
  10. Disconnect the evaporative emission (EVAP) pipe quick connect fitting (1). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  11. Disconnect the fuel feed pipe quick connect fitting (2). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  12. Position a adjustable jack under the fuel tank.
    13. Fig 4: Fuel Tank Strap/Support Bolts
    GM1594355Courtesy of GENERAL MOTORS CORP.
  13. Remove the fuel tank strap/support bolts (2).
  14. Remove the fuel tank support bolts (3).
  15. Remove the fuel tank supports (1).
  16. Using the adjustable jack, lower the fuel tank until the EVAP canister vent solenoid electrical connector can be disconnected.
    17. Fig 5: Fuel Tank
    GM1594371Courtesy of GENERAL MOTORS CORP.
  17. Completely lower the fuel tank.
  18. Cap or plug the fuel feed and EVAP lines in order to prevent fuel loss and/or system contamination.
    19. Fig 6: Fuel Tank Fill EVAP Pipe
    GM1594375Courtesy of GENERAL MOTORS CORP.
  19. If the fuel tank is being replaced, perform the following:
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