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Home >> Pontiac >> 2005 >> Vibe GT >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 1.8L (LNK) - Introduction >> Repair Instructions >> Fuel Pressure Regulator Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Applying Gasoline To Fuel Pressure Regulator O-Rings
    GM1456233Courtesy of GENERAL MOTORS CORP.
  1. Apply gasoline to fuel pressure regulator O-rings (1).
  2. Fig 2: View Of Fuel Pressure Regulator And Fuel Filter Assembly
    GM1456220Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel pressure regulator (1) into the fuel filter assembly (2).
  4. Fig 3: Installing Fuel Pump Strainer Assembly Onto Fuel Filter Assembly
    GM1464199Courtesy of GENERAL MOTORS CORP.
  5. Align the 2 lock tabs (2) with the fuel pressure regulator (1) and install the fuel pump strainer assembly (3) onto the fuel filter assembly (4).
  6. Fig 4: View Of Fuel Pump Strainer Lock Tabs
    GM1464195Courtesy of GENERAL MOTORS CORP.
  7. Secure the strainer assembly to the filter assembly with the 5 lock tabs (1, 2, 3).
  8. Fig 5: View Of Upper Support And Fuel Pump Filter Assembly, And Lower Housing
    GM1460727Courtesy of GENERAL MOTORS CORP.
  9. Install the lower housing (2) to the fuel pump filter and upper support assemblies (1).
  10. Fig 6: View Of Fuel Pump And Filter Assembly-To-Lower Housing Lock Tabs
    GM1460724Courtesy of GENERAL MOTORS CORP.
  11. Secure the lower and upper assemblies by engaging the 2 lock tabs (1).
  12. Fig 7: View Of Assembly Spring And E-Clip
    GM1460723Courtesy of GENERAL MOTORS CORP.
  13. With the upper support guide posts correctly aligned with lower housing, gently compress the spring (1) and install a new E-clip (2).
  14. Fig 8: View Of Fuel Pump Transfer Jet Tube And Lock Tab
    GM1464192Courtesy of GENERAL MOTORS CORP.
  15. Connect the jet tube (2) to the lower housing fuel inlet port (1) and secure with the lock tab.
  16. Fig 9: View Of Fuel Pump Transfer Jet Tube And Lock Tab
    GM1460722Courtesy of GENERAL MOTORS CORP.
  17. Connect the fuel pump and fuel level sensor (1) electrical connectors.
  18. Install the fuel sender assembly into the fuel tank. Refer to Fuel Sender Assembly Replacement .