Installation Procedure

Fig 1: View Of Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Lubricate all O-rings (4, 11) with fuel during assembly. Use the exploded view to aid in assembly.

Fig 2: O-Rings And Fuel Pressure Regulator

Courtesy of GENERAL MOTORS CORP.

Fig 3: Pressure Regulator And Fuel Filter Assembly

Courtesy of GENERAL MOTORS CORP.

Fig 4: Lock Tabs, Fuel Pressure Regulator, Fuel Pump Strainer Assembly And Fuel Filter Assembly

Courtesy of GENERAL MOTORS CORP.

Align the 2 lock tabs (2) with the fuel pressure regulator (1) and install the fuel pump strainer assembly (3) onto the fuel filter assembly (4).

Fig 5: Fuel Pump Strainer Assembly Lock Tabs

Courtesy of GENERAL MOTORS CORP.

Secure the strainer assembly to the filter assembly with the 5 lock tabs (1, 2, 3).

Fig 6: Upper Support And Fuel Pump Filter Assembly

Courtesy of GENERAL MOTORS CORP.

Install the lower housing (2) to the fuel pump filter and upper support assemblies (1).

Fig 7: Fuel Pump And Filter Assembly Lock Tabs

Courtesy of GENERAL MOTORS CORP.

Fig 8: Assembly Spring And E-Clip

Courtesy of GENERAL MOTORS CORP.

With the upper support guide posts correctly aligned with lower housing, gently compress the spring (1) and install a new E-clip (2).

Fig 9: Fuel Pump Transfer Jet Tube Lock Tabs

Courtesy of GENERAL MOTORS CORP.

Connect the jet tube (2) to the lower housing fuel inlet port (1) and secure with the lock tab.

Fig 10: Fuel Pump And Fuel Level Sensor Electrical Connectors

Courtesy of GENERAL MOTORS CORP.

Connect the fuel pump and fuel level sensor (1) electrical connectors.
Install the fuel sender assembly into the fuel tank. Refer to Fuel Sender Assembly Replacement (FWD) or Fuel Sender Assembly Replacement (AWD) .