Assembling and Coding Rear Compartment Lid Lock
The rear compartment lock cylinder only uses 7 of the 10 cut positions, 3-9. The tumbler positions are staggered from side to side (4 on one side and 3 on the other).
- Hold the cylinder (5) so that the side with 4 tumbler spring wells faces up.
- Insert the tumbler springs (4) into the 4 spring wells.
- Insert the tumbler (6) for key cut position 3 into the slot nearest to the front of the lock cylinder.
- Install the 3 remaining tumblers, key cut positions 5, 7 and 9, on this side of the lock cylinder.
- Snap the tumblers into place with light hand pressure.
- Check for correct loading of the tumblers (6) by inserting the key into cylinder (5). All of the tumblers should be flush with the lock cylinder.
- Turn the cylinder (5) so that the side with 3 tumbler spring wells faces up.
- Insert the tumbler springs (4) into the 3 spring wells.
- Install the tumbler (6) for key cut position 4 into the slot nearest to the front of the lock cylinder.
- Install the 2 remaining tumblers, key cut positions 6 and 8, on this side of the lock cylinder.
- Snap the tumblers into place with light hand pressure.
- Inspect for the correct loading of the tumblers (6) by inserting the key into the cylinder (5). All of the tumblers should be flush with the lock cylinder.
- Lightly lubricate the tumbler (6) surfaces using the provided lubrication.
- Install the lock cylinder (5) into lock cylinder housing (12).
- Rotate the lock cylinder (5) counterclockwise until it stops.
- Remove the key from the lock cylinder (5).
- Insert two plate springs (3) into the spring wells in the head of the lock cylinder (5).
- Line up the shutter pins with the pin pockets and snap shutter (2) onto the lock cylinder (5), by pressing on the face of the shutter with light hand pressure.
- Note the position of the two dimples on the side of the lock cylinder housing.
- Align the cut-out on dust cover (1) with widest lug on the lock cylinder housing (12).
- Install the dust cover (1) over head of the lock cylinder housing (12).
- Using a small punch or drift, stake the dust cover (1) onto the lock cylinder housing (12) at the 2 dimples on the side of the lock cylinder.
- Align the widest slot on the lock cylinder housing (12) with the widest rib in the inside diameter of the base (7).
- Install the cylinder and housing (12) into the back of the base assembly (7).
Use thumb pressure, as necessary.
- Install the compression spring (13) into the back of the base assembly (7)
- Assemble the torsion spring (11) onto the lock cylinder shaft (9).
- Slide the torsion spring (11) toward the large end of the shaft (9) with the interior leg of the spring facing the larger end of the shaft.
- Align the ribs on the inner surface of the switch (10) bore with the grooves on the shaft (9).
- Install the shaft (9) through the switch (10) to the following position:
- The wires on the switch (10) face the large end of the shaft (9).
- The large groove on the shaft (9) is 180 degrees from the switch wires (10).
- Install switch and shaft (1 and 3) into the rear of the retainer (14).
- Looking at the large end of shaft (9), rotate shaft counterclockwise until it stops.
- Align the retainer (14) to the base (7).
Align the wide slot on the retainer to the widest rib on the inner surface of the base.
- Push the retainer (14) inward, while turning the key in order to align the shaft (9).
- Push in the retainer (14) to compress spring (13).
Turn the retainer (14) approximately 1/8 turn counterclockwise.
- Engage the torsion spring (11) onto the lug on the retainer (14).
- Install the retainer clip (8) onto the base (7).
- Install the gasket onto the base (7).
- Inspect the operation of the lock assembly. The torsion spring (11) should provide a counterclockwise snap back.
IMPORTANT:
The key must be in the lock cylinder (5) when performing this step.