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Home >> Pontiac >> 2005 >> G6 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Rear Window Replacement >> Removal Procedure

Removal Procedure

CAUTION: Refer to Cracked Window Caution in Cautions and Notices.
  1. Remove the rear upper garnish moldings. Refer to Garnish Molding Replacement - Rear Corner Upper in Interior Trim.
  2. Disconnect the rear window radio antenna connector.
  3. Disconnect the electrical connectors from the rear window defogger bus bars.
  4. CAUTION: Refer to Glass and Sheet Metal Handling Caution in Cautions and Notices.
    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.
    Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
  5. Using a utility knife, carefully cut the exposed reveal moldings from around the perimeter of the rear window to access the urethane adhesive bead.
  6. If the original window is being reused, replace the window reveal moldings. Refer to Rear Window Reveal Molding Replacement .
  7. CAUTION: Refer to Defroster Outlet Caution in Cautions and Notices.
  8. Cover the following parts to protect from the broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  9. Fig 2: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window.
  10. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  , or equivalent in order to remove the window. See Special Tools .
  11. Fig 3: Removing Window From Vehicle
    GM1228676Courtesy of GENERAL MOTORS CORP.
  12. With the aid of an assistant, remove the window from the vehicle.