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Home >> Pontiac >> 2005 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 120 (Engine Cooling System) >> Diagnostic Information and Procedures >> Engine Overheating

Engine Overheating

WARNING: This page is about a different car, the 2004 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
Engine Overheating

Step Action Values Yes No
DEFINITION: The engine temperature lamp comes on and stays on, the temperature gauge shows hot or coolant overflows from the coolant recovery reservoir onto the ground while the engine is running.
1 Inspect for a loss of coolant.
Has a loss of coolant occurred?
- Go to Step 2  Go to Step 3 
2 Refer to Loss of Coolant .
Does the engine still overheat?
- Go to Step 3  System OK
3 Use J 24460-01  to test for a loss of system pressure. See Special Tools and Equipment .
Did you notice a loss of system pressure?
- Go to Step 4  Go to Step 5 
4 Correct the system pressure.
Does the engine still overheat?
- Go to Step 5  System OK
5 Use J 23688  or J 26568  to test for low coolant protection. See Special Tools and Equipment .
Is the low coolant protection at or above the specified value?
-37°C (-34°F) Go to Step 7  Go to Step 6 
6 Correct as necessary.
Does the engine still overheat?
- Go to Step 7  System OK
7 Test for an inoperative cooling fan. Refer to Cooling Fan Inoperative .
Did you find any inoperative cooling fans?
- Go to Step 8  Go to Step 9 
8 Repair or replace the electric cooling fans as necessary. Refer to Cooling Fan Motor Replacement - Electric (L26 L32) .
Does the engine still overheat?
- Go to Step 9  System OK
9
  1. Test the accessory drive belt tension.
  2. Test the tensioner.
Is the tensioner working properly and is the tension correct?
- Go to Step 11  Go to Step 10 
10 Replace the drive belt tensioner. Refer to Drive Belt Tensioner Replacement in Engine Mechanical - 3.8L.
Does the engine still overheat?
- Go to Step 11  System OK
11 Test the radiator fins for an obstruction.
Are any of radiator fins obstructed?
- Go to Step 12  Go to Step 13 
12
  1. Remove or relocate any add-on parts that block air to the radiator.
  2. Remove any debris from the radiator fins.
Does the engine still overheat?
- Go to Step 13  System OK
13 Inspect the cooling system passages.
Are any of the cooling system passages blocked by rust or scale?
- Go to Step 14  Go to Step 15 
14
  1. Drain the cooling system. Refer to Draining and Filling Cooling System .
  2. Flush the cooling system. Refer to Flushing .
  3. Repair as necessary.
Does the engine still overheat?
- Go to Step 15  System OK
15 Inspect for a pinched or kinked coolant recovery reservoir hose.
Is the reservoir hose pinched or kinked?
- Go to Step 16  Go to Step 17 
16 Replace or reroute the hose as necessary. Refer to Coolant Recovery Reservoir Replacement (L26 L32) .
Does the engine still overheat?
- Go to Step 17  System OK
17 Inspect for a loose, damaged, and/or missing deflector.
Are the deflectors loose, damaged, or missing?
- Go to Step 18  Go to Step 19 
18 Replace the deflectors. Refer to the following procedures:
Does the engine still overheat?
- Go to Step 19  System OK
19 Inspect the thermostat.
Is the thermostat stuck in the closed position?
- Go to Step 20  Go to Step 21 
20 Replace the thermostat. Refer to Thermostat Replacement .
Does the engine still overheat?
- Go to Step 21  System OK
21 Test for a faulty water pump.
Is the water pump faulty?
- Go to Step 22  Go to Step 23 
22 Replace the water pump. Refer to Water Pump Replacement .
Does the engine still overheat?
- Go to Step 23  System OK
23 Check for an incorrect radiator.
Is the radiator correct?
- Go to Step 1  Go to Step 24 
24 Install the correct radiator. Refer to Radiator Replacement .
Does the engine still overheat?
- Go to Step 1  System OK