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Home >> Pontiac >> 2004 >> Vibe GT >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) -- 1.8L (LNK) >> Repair Instructions >> Spark Plug Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Removing/Installing Spark Plugs
    GM830279Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Use one of the following types of iridium tipped spark plugs.
    • Denso Type SK20R11
    • NGK Type IFR6A11
  1. Replace the spark plugs every 144,000 km (90,000 mi).
  2. IMPORTANT:
    • Do not touch the tip of the spark plug.
    • Do not damage the iridium surface of the electrode when gapping the plug.
    • Do not adjust the gap on used spark plugs. Replace the spark plug if the gap is greater than specification.
  3. Set the spark plug gap. Bend only the side electrode.

    New Spark Plug Gap:  1.0-1.1 mm (0.040-0.043 in)

    Maximum Used Spark Plug Gap:  1.3 mm (0.051 in)

  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the spark plugs to the cylinder head.

    Tighten:  Tighten the spark plugs to 18 N.m (13 lb ft).

  6. Fig 2: Removing/Installing Ignition Coils And Bolt
    GM830280Courtesy of GENERAL MOTORS CORP.
  7. Install each ignition coil (3) to the cylinder head cover.
  8. Secure the ignition coils using the bolts (4).

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

  9. Connect each ignition coil electrical connector.
  10. Fig 3: View Of Engine Upper Cover
    GM828878Courtesy of GENERAL MOTORS CORP.
  11. Install the engine cover (1) to the engine.
  12. Secure the engine cover (1) with the four fasteners.

    Tighten:  Tighten the fasteners to 7 N.m (62 lb in).