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Home >> Pontiac >> 2004 >> GTO Standard >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Starter Motor Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Starter Motor Shield
    GM550624Courtesy of GENERAL MOTORS CORP.
  1. Install the starter motor shield, if necessary.
    2. Fig 2: Locating Starter Ground Lead & Bolt, Positive Cable Lead
    GM211595Courtesy of GENERAL MOTORS CORP.
  2. Lift the starter motor into position.
  3. Install the positive cable lead (4).
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the positive battery cable nut (3) at the starter solenoid.

    Tighten:  Tighten the positive battery cable nut at the starter solenoid to 10 N.m (89 lb in).

    5. Fig 3: View Of Wiring Harness Starter Lead & Washer
    GM211617Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure the following when installing the starter lead:
    • The starter lead is wrapped with heat protective tape.
    • The starter lead does NOT contact the positive cable and/or connection.
  5. Install the wiring harness starter lead and washer.
  6. Install the wiring harness starter lead nut.

    Tighten:  Tighten the wiring harness starter lead nut to 2 N.m (18 lb in).

  7. Raise the starter motor to the engine block.
    8. Fig 4: View Of Starter Motor
    GM550622Courtesy of GENERAL MOTORS CORP.
  8. Install the starter motor bolts.

    Tighten:  Tighten the starter motor bolts to 50 N.m (37 lb ft).

  9. Install the left side catalytic converter.
  10. Lower the vehicle.
  11. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
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